"Precision doesn’t start with the coating—it starts with what’s beneath."

In high-stakes manufacturing, quality control begins at the surface. Slag, burrs, and oxidation left after laser cutting not only compromise part function but threaten downstream processes like coating, sealing, or welding.

Why Post-Laser Deburring Is Mission Critical

Sharp burrs aren't just edges—they're defects waiting to fail.

Problems left unaddressed:

• Edge burrs tear gloves, injure hands, and cause fitment issues

• Slag remnants disrupt sealing and coating uniformity

• Oxide layers reduce surface conductivity and adhesion

If your parts leave the laser table and go straight to coating—you’re missing a critical layer of preparation.

Enter SG1030-NG+JS: JONSEN’s Two-Stage Precision Cleaning System

This isn’t just a deburring machine—it’s a complete finishing prep solution built for performance.

Integrated Modules:

• Narrow Abrasive Belt Head:

  • Focuses pressure on edge contours only

  • Efficient slag and burr removal

  • Minimal surface abrasion = longer belt life

• Wide Abrasive Belt Head:

  • Sweeps full part face

  • Removes residual oxide and micro-burrs

  • Creates uniform surface for coating or assembly

Verified Performance:

• Working width: up to 1000mm

• Part thickness: 1mm–70mm

• Conveyor speed: 1–5m/min

It’s not about just cleaning metal—it’s about preparing it to perform.

Use Case A: Aerospace Supplier Eliminates Post-Cut Rework

An aerospace OEM was experiencing high rework rates due to poor coating adhesion on precision air-cut brackets. Manual grinding introduced inconsistencies, while oxide residue compromised conductivity.

After integrating the SG1030-NG+JS:

• Burr-free, oxide-free surfaces in one pass

• Adhesion test pass rate jumped from 76% to 97%

• Rework time cut by 65%

• Dust-free operation reduced shop floor hazards

"We no longer have to babysit the finishing stage. The parts speak for themselves."

Built for OEM-Grade Demands

Trusted by manufacturers across:

• Aerospace & Rail

• Automotive Tier 1 Suppliers

• Precision Sheet Metal Shops

• Industrial OEMs

Whether you're cutting mild steel, stainless, or aluminum—the SG1030-NG+JS modular system adapts to your material, size, and finish tolerance.

Still manually reworking laser-cut parts? It's time to automate where precision matters most.

Let’s Get Technical – Book Your Live Test

Want to see the SG1030-NG+JS on your actual parts? We offer free sample processing and full configuration support.

Contact our team for demo bookings, configuration specs, and pricing.

"Sharp edges cut more than metal – they cut safety, precision, and performance."

In the world of metal fabrication, what you leave on the edge defines what you lose in quality.

Why Edge and Burrs Are Silent Quality Killers

After laser cutting or stamping, burrs and sharp edges are not just unsightly—they’re a liability.

They cause:

• Operator injury during handling or assembly

• Paint/plating failure due to poor adhesion on uneven edges

• Precision disruption in sealing or fitment during final assembly

Sharp edges don’t belong in modern manufacturing—they sabotage quality and safety at every level.

Meet the JONSEN SGP1000 – The All-in-One Solution

The SGP1000 combines 3 critical post-cutting functions:

• ✅ Deburring — eliminates sharp metal fragments and edge burrs

• ✅ Edge Rounding — generates consistent, controlled radius across contours and profiles

• ✅ Surface Finishing — polishes the part for a clean, paint-ready or plate-ready finish

 One Machine. One Pass. One Integrated Solution.

Instead of using 3 separate machines, now you can achieve the same result—or better—with just one.

Technical Highlights:

• For steel, aluminum, stainless steel, anodized or film-coated materials

• Compatible with small and large parts, with custom conveyor and vacuum options

• Automation-ready architecture for continuous production

• Widely used in automotive, aerospace, medical device, and OEM production

SGP1000 is built for factories that demand:
✔ High-throughput
✔ Operator safety
✔ Edge quality compliance
✔ Paint/plating adhesion integrity

Real-World Scenario: Before & After Using SGP1000

Before: A South American OEM struggled with hand deburring of laser-cut parts —

• Frequent edge injuries

• Rework due to coating flaking

• Long processing lead time

After deploying SGP1000:

• Sharp edges eliminated

• First-pass coating success rate jumped to 95%

• Processing time reduced by 60%

• Safer workstations with no airborne dust from grinding

Still using 3 machines for what 1 can do better? It’s time to choose smart manufacturing.

Who Is It For?

SGP1000 is trusted by:

• Automotive Parts Suppliers

• Aerospace & Medical Component Manufacturers

• Sheet Metal Workshops

• OEM Production Lines

Which finishing bottleneck hurts your production most — edge quality, surface adhesion, or throughput?

Let’s Talk: Test Your Part on SGP1000

Want to feel the difference? Send your parts to JONSEN for a free finishing trial on the SGP1000.

What if you could triple your finishing efficiency with one smart switch?

Contact our team to explore pricing, configuration options, and see live video demos.

“If your surface prep fails, your paint will fail. Full stop.”

Manufacturing truth: Coating defects aren’t surface issues, they’re preparation failures.

From HVAC brackets to appliance trims, today’s thin aluminum and coated parts can’t be finished the old way.

• Paint peeling at burrs

• Scratches on anodized or film-covered parts

• Small parts flying off conveyors

"Surface defects aren’t cosmetic—they’re corrosive liabilities."

The Real Problems No One Wants to Talk About

Problem 1: Coating failure starts at the edge

Unrounded burrs at corners and flanges cause paint to thin, leading to adhesion failure and flaking—especially on HVAC, telecom, or appliance parts.

Problem 2: Scratches during finishing

Anodized panels or film-coated aluminum trim get damaged in traditional dry brushing systems, where abrasive misalignment or part vibration can scar finishes permanently.

Problem 3: Part instability

Small parts—60mm tabs, flanges, or rackmount brackets—eject from machines or jam on conveyors. The risk? Injury, downtime, lost precision.

JONSEN’s Solution – SD300-WJS+3D + SP1300

SD300-WJS+3D – Enclosed Wet Deburring Machine

• Disc brush system for complex edge rounding

• Wet processing eliminates heat, airborne particles, and oxide residue

• Ideal for small HVAC parts, thin brackets, punched aluminum components

• No part ejection design with vacuum feed and magnetic hold-down

SP1300 – Film-Safe Polishing System

• Wide abrasive belt head + soft-touch pressure control

• Finishes anodized aluminum and decorative stainless steel without scratching

• Maintains protective vinyl intact throughout finishing

• Generates controlled edge radius: consistent and EN ISO 12944 compliant

Compatible Applications and Materials

Used across industries:

• HVAC bracket finishing

• Appliance panel smoothing

• Electronics rack tab deburring

• Powder-coated flange rounding

• Decorative aluminum trim processing

Processes materials like:

• Anodized aluminum

• Vinyl-coated stainless

• Galvanized sheet

• Copper

• Film-laminated composite panels

Case Study – HVAC Manufacturer Reduces Rework and Part Loss

Issue:

• Coating defects on corners

• Scratches during polishing

• Small parts ejected from dry deburring system

Solution:

• Installed SD300-WJS+3D + SP1300

• Vacuum conveyor and dust-free wet process

• Film-safe brush control with edge radius tuning

Results after 30 days:

• Paint failure rate: ↓ 89%

• Scratches on panels: ↓ 95%

• Lost parts/ejected: virtually zero

• Labor saved: 2.5 hours/day

• First-pass yield: ↑ from 83% → 97.4%

Value Summary – Why This Setup Outperforms Traditional Lines

✅ Film-safe: no damage to anodized or laminated materials
✅ Edge radius control: meet coating spec with no rework
✅ Wet operation: safer, cleaner, more stable
✅ No ejection: small parts stay in place
✅ Compact & configurable: designed for cell or inline use
✅ Saves time & labor: fewer stations, faster output

“Every part finished right the first time is one less warranty call later.”

Take a Side – Is Your Finishing Process Working For or Against You?

Still using dry deburring on filmed aluminum panels?
Losing small parts to misfeeds or roller ejection?
Struggling to pass adhesion or scratch resistance testing?

You have two choices:
Keep patching defects…
Or start engineering quality into the surface.

Let's Make This a Conversation

What’s the smallest metal part your team struggles to deburr?
How do you protect vinyl-coated parts during finishing?
Would you be open to a free finishing trial with your own parts?

Drop your challenges. We’ll help you solve them—like we’ve done for dozens of sheet metal processors across Europe and North America.

“Why run three machines, when one does the job better?”

Manufacturing space isn’t just expensive—it’s strategic.
Process control isn’t just helpful—it’s mission critical.

"In lean manufacturing, fewer steps mean fewer risks."

If your finishing line still runs:

• One station for burr removal

• Another for edge rounding

• A third for polishing...

...then you're managing three problems instead of solving one.

The Real Cost of Multi-Machine Finishing

Whether you're processing elevator panels, telecom enclosures, or stainless appliances, separate finishing steps can cause:

• Inconsistent surface results across batches

• Unnecessary handling and part repositioning

• Airborne dust and operator fatigue

• Extended cycle times and higher labor cost

This isn't just inefficient—it's unsustainable.

JONSEN’s Answer – SGP1000 & SGPGB1000 Integrated Systems

SGP1000

• Combines barrel polishing and edge rounding

• Designed for stainless covers and anodized trims

• Small footprint, high efficiency

• Delivers uniform No.4 finish in a single pass

SGPGB1000

• Includes all features of SGP1000

• Adds built-in dust collection and vacuum generation

• Seamlessly supports film-coated or soft-metal parts

• Perfect for OEMs needing clean-room compatible finishing

Core Technical Features:

• Configurable belt + barrel layout

• Adjustable polishing grain

• Dust-optimized work zone

• Programmable part profiles

• Conveyor options: magnetic, vacuum, or friction

Application Coverage – One Machine, All Parts

Used by manufacturers in:

• Appliance fascia finishing

• Elevator door and control panel prep

• Telecom rack polishing and rounding

• Anodized aluminum decorative trim processing

• Stainless nameplate and badge finishing

Materials supported:

• 304/316 stainless

• Anodized aluminum

• Galvanized steel

• Vinyl film-protected metals

• Brushed & coated decorative alloys

Value Delivered – What Consolidation Really Achieves

✅ Replace 3 machines with 1 integrated line
✅ Save 40–60% floor space
✅ Eliminate multiple operator dependencies
✅ Reduce cycle time by up to 45%
✅ Improve first-pass surface yield and finish uniformity
✅ Eliminate rework due to inconsistent burr or rounding depth
✅ Lower airborne contamination with built-in dust control

In my experience, OEMs that reduce machines don’t just gain floor space—they gain process ownership.

Case Example – Sheet Metal Fabricator in North America

Challenge:
Three-machine flow: burr → edge → polish
Changeovers between stainless and aluminum required full cleaning
Dust accumulation was affecting coating quality

JONSEN Solution:
Deployed SGPGB1000
Configured for dual-material, low-residue surface finishing
Dust collector integrated with filter cartridge + vacuum nozzle system

Results after 90 days:

• Process consolidation: from 3 machines → 1

• Operator headcount: 2 → 1

• Cleaning time between batches: reduced by 80%

• Finish consistency score: 8.2 → 9.7

• Coating rework: reduced by 87%

Summary – It’s Not Just a Machine. It’s a Manufacturing Strategy.

JONSEN’s SGP Series transforms:

• Inefficient floor plans into optimized production cells

• Inconsistent finishing into repeatable perfection

• Operator-dependent skill into automation-ready precision

• Dust-prone stations into cleanline production zones

“Real innovation is when you remove complexity, not add more features.”

Where Do You Stand?

Still using three separate machines for burrs, edges, and polish?
Have you tried integrating dust collection into your finishing cell?
Are you building around your equipment—or is your equipment built around your production?

Let’s challenge outdated thinking. If one system can do it all, why manage three?

Join the Dialogue – Share Your Reality

What’s your biggest challenge in finishing anodized or coated parts?
How many times per shift does your team change tools or clean stations?
What would a 50% cycle time reduction mean to your monthly capacity?

Comment below—or better: send us your part geometry and finishing goals, and we’ll show you what the SGP system can really do.