SGP1000 high-efficiency deburring and edge rounding machine with belt and spiral barrel combination
SGP1000
x
Hangzhou Xiangsheng Abrasive machine Manufacturing Co., Ltd.
Focus on the international perspective, create unlimited value, and let Made in China contribute to the prosperity and peace of mankind.
Number of patents:
100+ items
Professional sander manufacturer
There are specialties in the technical industry, we focus on the research and development of sanders to provide users with a large number of options.If you want choose for sheet metal deburring machines, wide belt grinding machines Manufacturer, please contact us.
Perfect processing technology
Suitable for all kinds of materials
High quality after sales service
Professional &
trustworthy
A wide range of applications
Electric power parts industry, automotive precision parts, non-metallic insulation board, friction materials, precision sheet metal manufacturing, rail transit equipment manufacturing, aerospace, nuclear power and other special materials processing, engineering, agricultural machinery, plate processing, medical equipment.
Equipment introduction
Our equipment is suitable for processin g workpieces of various materials, such as copper, aluminum, stainless steel and mild steel, etc.
SGP1000 is a high-efficiency deburring and edge rounding machine equipped with one wide abrasive belt station and four spiral abrasive barrels. It is specially designed for laser-cut, punched, and sheared metal parts, delivering consistent edge rounding and clean surface finishing in a compact, user-friendly system.
SGP1000 high-efficiency deburring and edge rounding machine with belt and spiral barrel combination
Machine description:
SG1030-NG+JS is a high-efficiency deburring, slag removal, and surface finishing machine specially designed for laser-cut metal parts, ensuring clean edges and smooth surfaces for steel, stainless steel, aluminum, and more.
SG1030-NG+JS high-efficiency deburring, slag removal & surface finishing machine for laser-cut parts
It is specially used for batch burr removal, edge blunting, surface polishing, surface drawing, etc. of laser cutting blanking parts. The core grinding station adopts up to four grinding methods, which can be used in combination to greatly improve processing efficiency.
SGPGB1000 Metal Surface and Edge All-in-One Solution
SGP1300 Wide abrasive belt head for sanding out the burrs or surface finishing,Planetary type abrasive barrel station for further edge rounding, 8 abrasive barrels (4 in clockwise rotation, and 4 in counter-clockwise rotation), and planetary rotation.
SGP1300 High efficiency deburring edge rounding and surface finishing machine
Application solution
Cutting and punching flat workpieces with rounded corners
Plasma, flame, laser dross, slag removal
Surface rust removal, laser oxide removal
News
Company news
and industry information
How Planetary Abrasive Barrel Technology Solves Deburring Challenges
In the world of metal fabrication, a flawless part is defined not just by its shape, but by its edges. Burrs left by cutting processes can compromise aesthetics, interfere with assembly, and even pose a safety risk. For manufacturers of intricate parts with internal cutouts, small holes, or complex geometries, traditional linear deburring machines often fail to deliver consistent results, skipping over corners or failing to reach hidden burrs.
This is where a specialized finishing solution becomes essential. The problem is not with the process itself, but with the technology. The solution lies in a more intelligent approach to abrasive contact—one that can adapt to every curve and corner. This is the core principle behind planetary abrasive barrel technology, which is at the heart of machines like the JONSEN SGP1000 and SGP1300 series.
Unlike conventional machines that use a simple linear brush or abrasive belt, planetary technology introduces a sophisticated, multi-axis motion. It is this unique action that makes it so effective at achieving uniform, consistent results on parts that are challenging to finish.
At its core, a planetary abrasive barrel system combines two distinct motions simultaneously:
Planetary Rotation: The abrasive barrels rotate on their own axis. This ensures that the abrasive media is constantly refreshed and presented to the workpiece from different angles, preventing clogging and ensuring uniform wear of the media itself.
Linear Feed: As the abrasive barrels rotate, the workpiece is fed forward on a conveyor belt. The barrels move with the workpiece, rotating in a circular, or "planetary," motion above it.
This synchronized, dual-action movement allows the abrasive media to "wrap around" and fully engage with every part of the workpiece. It can reach into small holes, follow the contours of internal cutouts, and smoothly round edges without missing spots, a common failure point for linear-only systems.
The JONSEN SGP1000 and SGP1300 series were specifically engineered to leverage the full potential of planetary abrasive barrel technology. These machines are a direct response to the market's need for a deburring solution that combines high throughput with uncompromising quality.
Consistent Edge Rounding: The unique rotational motion of the abrasive barrels ensures that every edge, from external corners to the inside of a small hole, is rounded to a consistent and predictable radius. This is vital for parts that require a uniform edge for safety or aesthetic reasons.
No Skipping on Corners: One of the most common issues with linear deburring is the inability to fully finish sharp corners, often leaving a noticeable skip. The planetary motion of the SGP series' barrels eliminates this problem, ensuring the entire perimeter is flawlessly deburred.
Even Results Across Materials: Whether working with stainless steel, aluminum, or galvanized parts, the JONSEN SGP series delivers even, repeatable results. The system is designed to handle a variety of metals and finishes, making it a versatile tool for any fabrication shop.
Protection for Surface Coatings: The technology is gentle enough to deburr parts that already have a protective coating, such as a vinyl film. This capability is a significant advantage, allowing manufacturers to streamline their process and protect the part's surface from scratches during finishing.
The benefits of this specialized technology make the JONSEN SGP series a popular choice for industries where precision, consistency, and a high-quality finish are non-negotiable.
Control Panel Manufacturers: These panels often contain dozens of small holes, cutouts, and slots. Planetary technology ensures that every single hole is perfectly deburred, a task that would be incredibly labor-intensive and inconsistent if done manually.
Elevator Panel and Metal Façade Producers: The aesthetic quality of these parts is paramount. The skip-free, uniform edge rounding provided by the SGP series ensures that every panel is flawless, meeting the high standards of architectural and design projects.
Laser-Cut Part Suppliers: Laser cutting can leave a sharp, sometimes difficult-to-remove burr. The JONSEN SGP series is ideal for post-processing these parts, providing a rapid, high-quality, and repeatable solution for a variety of geometries.
Investing in a JONSEN planetary abrasive barrel machine is more than a purchase; it's an adoption of a superior finishing philosophy. The machines come with built-in remote support, demonstrating a commitment to long-term partnership and ensuring that a manufacturer's investment is always backed by expert assistance. It’s a solution designed for those who demand excellence, consistency, and efficiency in every piece they produce.
The barrels of a planetary system are designed to be flexible. As the workpiece moves through the machine, the rotation of the barrels allows the abrasive media to effectively engage with the edges of internal cutouts, ensuring a consistent finish even in tight spaces.
Yes, the JONSEN SGP series can handle a wide range of sheet metal thicknesses. The pressure and abrasive type can be adjusted to accommodate both thin gauge sheets that require a gentle touch and thicker plates that need more aggressive deburring.
Yes, the design of the SGP series allows for seamless integration into existing automated production lines, making it a versatile and scalable solution.
These machines use a variety of abrasive medias, including brush barrels, abrasive wheels, and discs, which can be easily swapped out to accommodate different materials and desired finishes.
Tumble deburring is a bulk process that lacks precision and can be slow. A planetary abrasive barrel machine offers a continuous, in-line process that provides consistent, controlled results on every single part, without the risk of part-on-part damage.1
JONSEN Wet Grinding Line – Fire-Safe Grinding Technology for Reactive Metals
For a select group of high-performance metals—including titanium, magnesium, and zirconium—traditional dry grinding methods are simply a non-starter. These materials, prized for their strength and lightweight properties, are also highly reactive. The intense friction and heat generated by dry grinding create a significant fire and explosion risk, while simultaneously compromising the part's integrity. To achieve the safety, precision, and quality demanded by modern industry, a specialized solution is not just an option—it is the only option. This is where the JONSEN wet grinding line takes center stage.
The JONSEN wet grinding line was engineered from the ground up to address the unique challenges of grinding reactive metals, transforming a dangerous and unpredictable process into a safe, controlled, and repeatable one. By integrating advanced safety features with superior finishing capabilities, JONSEN provides a solution that is both a functional necessity and a strategic investment in manufacturing excellence.
Before exploring the technology, it’s critical to understand the profound risks that a wet grinding line mitigates.
The Fire and Explosion Risk: In their dust and fine particulate forms, titanium, magnesium, and zirconium are highly combustible. Dry grinding can produce sparks or generate temperatures hot enough to ignite this dust, leading to a catastrophic flash fire or a dangerous dust explosion. The threat is so severe that it is regulated by international safety standards, making a wet grinding line a mandatory compliance measure for many facilities.
Preventing Material Damage: The heat from dry grinding causes thermal stress and can alter a part's metallurgical structure. This thermal deformation can lead to warping, discoloration, and microscopic cracking, all of which compromise a component's dimensional stability and structural integrity. For high-value parts in critical applications, such damage renders them unusable and incredibly costly.
A wet grinding line’s primary advantage lies in its ability to directly counter these risks. The constant flow of coolant immediately dissipates heat, preventing thermal deformation and suppressing combustible dust before it can become airborne. This fundamental process makes a clean, cool, and safe grinding environment possible.
The JONSEN wet grinding line is more than just a grinder with a hose. It is a purpose-built system that integrates three critical functions to ensure safety, precision, and efficiency.
At the heart of the JONSEN wet grinding line is a robust coolant system. This is a closed-loop system that continuously circulates coolant to the grinding point, performing two vital roles:
Superior Heat Control: The coolant acts as a powerful heat sink, absorbing and carrying away the heat generated by the abrasive process. This keeps the workpiece at a stable, cool temperature throughout the operation, ensuring its dimensional integrity remains intact and preventing the risk of heat-induced discoloration or warping.
Enhanced Abrasive Performance: The coolant acts as a lubricant, reducing friction and preventing abrasive belts and discs from getting clogged with metal particles. This keeps the abrasive sharp and efficient for a significantly longer period, extending tool lifespan by as much as 300% and dramatically reducing consumable costs and machine downtime. The system’s multi-stage filtration ensures the coolant remains clean for continuous recycling, maximizing its effectiveness.
Given the combustible nature of these metals, JONSEN’s engineers have made safety the top priority. The wet grinding line features an advanced, integrated fire suppression system. This system is designed to act instantly and automatically, providing a crucial layer of protection in a zero-tolerance environment.
Immediate Detection: The system includes sensitive sensors that can detect any sign of a flash fire or sudden temperature spike.
Rapid Response: Upon detection, the system automatically releases a fire-suppressing agent, such as CO2 or an inert gas, directly into the grinding chamber. This immediate action extinguishes any potential ignition before it can escalate, ensuring the safety of the equipment and personnel.
The wet grinding process transforms dangerous airborne dust into a contained, manageable slurry. The JONSEN wet grinding line is equipped with a sophisticated slurry management solution.
Effective Containment: The continuous flow of coolant captures all metal fines and slag, preventing them from entering the workspace air. The metal slurry is then directed to a containment tank.
Safe Separation: Within the tank, a filtration process separates the heavy metal solids from the liquid coolant. This allows for safe and simple disposal of the solid waste, while the cleaned coolant can be recycled. This control over a highly hazardous byproduct is a key advantage, ensuring a cleaner, healthier, and safer work environment.
The combination of JONSEN’s core technologies makes the wet grinding line a superior solution for a range of demanding industries.
Aerospace: For critical titanium components like airframe brackets and turbine blades, a JONSEN wet grinding line ensures a consistent, flawless finish with no thermal stress. This is essential for meeting the rigorous quality and safety standards of the aerospace industry, where component failure is not an option.
Medical: The manufacture of medical implants from titanium and zirconium requires an ultra-smooth, contamination-free surface. The JONSEN wet grinding line ensures a finish that not only meets tight surface roughness specifications but also aids in biocompatibility and sterilization, helping manufacturers meet strict regulatory compliance.
Energy & Industrial: For components used in harsh environments, such as those made from magnesium, the JONSEN system guarantees a safe process and a durable, consistent finish that can withstand demanding conditions.
In a world where speed, safety, and quality are paramount, the investment in a JONSEN wet grinding line is a commitment to a future-proof manufacturing process. It's a strategic decision that elevates a company from simply being a parts supplier to a trusted provider of high-quality, high-reliability components.
The specific Ra value depends on the material and abrasive grit used, but our systems are capable of achieving an ultra-smooth finish, often to within 0.1 to 0.3 micrometers Ra, which is required for many precision medical and aerospace applications.
The coolant is a consumable, but our systems are designed to minimize waste. The built-in filtration and recycling system allows the coolant to be reused for extended periods, making it a very cost-effective solution.
Yes. Our wet grinding line includes both manual and fully automated systems. We work with our clients to determine the best solution for their specific production volume, part complexity, and budget.
The metal slurry is collected in a separate tank where a filtration system separates the solid metal particles. The remaining metal sludge must be handled according to local regulations for hazardous waste due to the flammability of the metal dust. We provide detailed guidelines to ensure proper and safe disposal.
Due to the precise control of the abrasive process and the elimination of thermal warping, a JONSEN wet grinding line ensures the final dimensions of a part remain within very tight tolerances. This precision is a key advantage over manual or dry grinding methods.
Automating a Metal Finishing Production Line to Achieve Unmatched Quality and Efficiency
In the competitive landscape of modern manufacturing, a company's ability to thrive depends on its relentless pursuit of efficiency, quality, and cost-effectiveness. For many in the metal fabrication industry, this pursuit leads to a critical turning point: the finishing process. Traditional manual deburring, grinding, and polishing are notorious for being time-consuming, labor-intensive, and inconsistent. It is to solve these core challenges that automating a metal finishing production line has moved from a trend to a necessity.
JONSEN, a specialist in high-performance abrasive machinery, is at the forefront of this transformation. Their automated solutions are designed to convert what was once a slow, unpredictable bottleneck into a streamlined, high-efficiency operation. By integrating advanced technology into every stage, they are enabling manufacturers to achieve new standards of precision, productivity, and profitability.
The decision to automate a production line is a significant investment. However, its value is not just in replacing labor but in fundamentally enhancing a company's operational capabilities and market position.
Manual finishing processes are inherently limited by human physical constraints and fatigue. An operator's productivity is not only capped by a finite number of work hours but also by a natural decline in performance over the course of a shift. A typical manual deburring station, for instance, might process a few hundred parts per day, with output fluctuating between shifts.
In stark contrast, automating a metal finishing production line shatters these limitations. An automated system can operate 24/7 without fatigue, performing tasks with a speed and precision that is simply unachievable by human hands. This translates to an explosive increase in throughput. What once took hours to finish can now be completed in a fraction of the time, allowing a company to rapidly respond to market demands and scale to meet large-volume orders.
In many mission-critical industries like aerospace, medical devices, and high-tech consumer electronics, surface quality is paramount. Manual grinding and polishing can lead to subtle inconsistencies—a slightly different edge radius here, a micro-scratch there—that may go unnoticed by the naked eye but can compromise a part's functionality, safety, or aesthetic appeal.
Automating a metal finishing production line completely removes this variability. An automated system is programmed to a precise set of parameters, ensuring every part is finished with the exact same surface roughness (Ra value) and edge radius (e.g., R0.1 to R0.3). This perfect repeatability is essential for meeting stringent international standards such as ISO 9001 and AS9100, and for reducing costly rework and scrap rates. The result is a consistent, high-quality product that builds trust and enhances brand reputation.
While the initial capital expenditure for automation is a key consideration, the long-term cost savings are significant and impactful. Automating a metal finishing production line contributes to profitability in multiple ways:
Reduced Labor Costs: By minimizing the need for repetitive, low-skill manual labor, businesses can reallocate their workforce to more complex, higher-value tasks, thereby optimizing their human capital.
Minimized Consumable Waste: Automated systems use abrasive media with unparalleled efficiency, ensuring a longer lifespan for consumables and reducing waste.
Lower Scrap Rates: The consistency of automated finishing drastically reduces the number of rejected parts, directly lowering material costs and improving profit margins.
When evaluated over the long term, the ROI from automating a metal finishing production line often far outweighs the initial investment, making it a sound financial decision.
A complete automated metal finishing production line is not just a single machine; it is an integrated system of sophisticated components working in harmony.
These are the "hearts" of the automation system, each designed for a specific task.
Wide Abrasive Belt Heads: These are the workhorses, used for aggressive burr removal, deslagging from plasma or laser cutting, and initial surface grinding on flat parts.
Planetary Abrasive Barrel Stations: A key feature for edge rounding. These stations utilize multiple rotating abrasive barrels that move in a planetary orbit, ensuring the abrasive media contacts all edges and contours of a part, including internal cutouts and complex geometries.
Robotic Polishing Arms: For parts with highly complex, three-dimensional shapes, a multi-axis robotic arm can be equipped with various tools (abrasive pads, polishing wheels, brushes) to precisely follow a programmed path, reaching areas inaccessible to conventional machines.
To achieve true automation, parts must be moved and secured with precision.
Automated Conveyor Belts & Robotic Arms: Parts are fed into the system automatically via conveyor belts or picked and placed by robotic arms, eliminating manual loading and unloading.
Vacuum or Magnetic Grippers: During the finishing process, parts must be held securely in place. Automated systems use powerful vacuum beds for non-ferrous materials or magnetic chucks for ferrous metals, ensuring no movement or vibration compromises the finish.
The brain of the operation, modern automating a metal finishing production line systems are equipped with advanced CNC controllers and intuitive Human-Machine Interfaces (HMIs). Operators can program precise movements, set grinding pressure, and monitor the entire process in real-time. Sensors can also be integrated to detect abrasive wear and alert the operator when a change is needed, minimizing unexpected downtime.
Successfully automating a metal finishing production line requires a knowledgeable partner. JONSEN acts as more than a machine provider; it is a collaborative partner guiding clients through a structured automation journey.
The process begins with JONSEN's engineering team conducting a thorough analysis of a client’s current production line. This includes understanding the materials, part geometries, desired finishes, and current operational bottlenecks. This initial assessment is crucial for designing a truly effective solution.
Based on the assessment, JONSEN designs a tailored, bespoke system. This includes selecting the optimal abrasive heads, configuring the machine's layout, and designing custom part-handling solutions. The design ensures the machine is perfectly suited for the client's unique needs, maximizing both efficiency and ROI.
JONSEN’s team manages the entire installation process, ensuring the new automated system is seamlessly integrated into the existing factory floor plan. This meticulous planning minimizes disruption to ongoing production and allows for a quick and efficient startup.
For any automation project to be successful, a company's team must be trained to operate and maintain the new equipment. JONSEN provides comprehensive training for operators and maintenance staff, empowering them to get the most out of the system. This is supported by ongoing technical assistance and after-sales service, ensuring a lasting partnership.
In today's competitive global market, clinging to outdated manual processes is a recipe for falling behind. Automating a metal finishing production line is not merely a technological upgrade; it is a fundamental restructuring of a business's operational model. It transforms an unpredictable, costly bottleneck into a reliable, high-yield asset, providing companies with a significant competitive edge.
By partnering with an industry leader like JONSEN, manufacturers can confidently make this transition. The investment in automating a metal finishing production line is a commitment to a future defined by greater efficiency, unwavering quality, and sustainable growth.
A: A high-quality automated system can handle a wide variety of metals, including stainless steel, carbon steel, aluminum, copper, brass, and even more challenging alloys like titanium and cobalt-chrome. The key is using the right combination of abrasive media and process parameters for each material.
A: Modern automated systems are designed for ease of maintenance. They typically feature modular designs, on-screen diagnostics, and built-in sensors that alert operators when components like abrasives or filters need to be replaced. JONSEN provides comprehensive training and support to ensure your team is fully capable of handling all routine maintenance tasks.
A: Yes, absolutely. While automation is common in large corporations, there are now scalable, modular solutions available that are specifically designed to fit the needs and budgets of small and medium-sized businesses. The ROI can be even more impactful for smaller operations that rely heavily on a small workforce.
A: This is where specialized automation excels. Systems can be configured with robotic arms, multi-axis controls, and flexible abrasive tools to follow complex contours and reach intricate internal features that would be difficult or impossible to finish manually.
A: Automated systems significantly improve safety by removing workers from repetitive, high-vibration tasks and hazardous environments. They are typically enclosed and equipped with powerful dust collection systems, which dramatically reduce worker exposure to airborne metal dust and particulates.
From Grinding to Gleam: The Multi-Stage Process for Medical Metal Polishing
When it comes to medical components, surface finish is not merely for aesthetics—it is a functional necessity. High-gloss or mirror finishes on medical-grade metals are crucial for preventing contamination, reducing friction, and improving the overall integration and performance of a component within its intended application. However, achieving such finishes consistently and to the ultra-low surface roughness specifications required by the medical industry—especially on complex geometries—requires specialized equipment and a precise, multi-stage abrasive process.
Manufacturers in the medical and other high-spec industries face a unique set of finishing challenges. From achieving ultra-low surface roughness for critical implants and instruments to delivering consistent satin or matte finishes for external device panels, the demands are stringent. Post-processing is also vital for parts produced by advanced methods, such as the post-polishing required for laser-cut titanium or stainless steel, to remove heat-affected zones and micro-burrs. Specialized finishing systems are essential to meet these needs, combining grinding, fine finishing, and polishing in a seamless, single-pass process that is both scalable and highly repeatable.
The pursuit of a mirror finish on medical metals is driven by several key functional requirements that directly impact patient outcomes and device longevity.
Contamination Control: A mirror finish is a cornerstone of effective contamination control. On a microscopic level, a rough or porous surface contains valleys and peaks where bacteria and other contaminants can harbor, making sterilization and cleaning more difficult. A perfectly smooth, high-gloss surface minimizes these topographical features, leaving fewer sites for biofilm formation and ensuring that sterilization processes are highly effective. This is particularly critical for surgical instruments, internal implants, and any components that come into contact with the body.
Friction Reduction: For devices that involve movement, such as surgical instruments, joint replacements, or robotic components, reduced friction is a significant performance factor. A mirror finish minimizes the coefficient of friction, allowing for smoother operation and less wear. This not only enhances the feel and precision of a surgical tool but can also reduce wear on a patient's natural tissue or a prosthetic joint's mating surfaces, improving the device's lifespan and reducing the risk of inflammation or damage.
Improved Component Integration: A high-quality finish enhances the overall performance and reliability of medical components. For implants, a specific surface texture or finish can influence cell adhesion and osseointegration. For device housings and panels, a consistent finish ensures a professional appearance and can improve the adhesion of protective coatings or sterilization-resistant treatments.
Achieving a true mirror finish (often defined by a surface roughness of less than 0.05 micrometers Ra) on medical metals is a complex process. The challenges are compounded by the materials and geometries involved.
Complex Geometries: Medical devices and instruments often feature intricate curves, internal channels, and delicate features that are difficult to access with conventional grinding tools. Traditional manual polishing, while effective for some geometries, is not scalable or repeatable enough for high-volume manufacturing.
Material Specifics: Metals like medical-grade stainless steel (e.g., 316L) and titanium (e.g., Ti-6Al-4V) are known for their strength and corrosion resistance but can be challenging to polish. Abrasive processes must be carefully controlled to avoid introducing stress, heat discoloration, or sub-surface damage that could compromise the material's integrity.
Consistency and Scalability: Maintaining a consistent finish across thousands of components is a primary concern. The ability to transition from a manual, one-off process to an automated, high-throughput system is essential for manufacturers seeking to scale their operations while meeting stringent quality standards like those specified by ISO 13485 (Medical devices — Quality management systems).
JONSEN's systems are specifically designed to address these challenges by combining the grinding, fine finishing, and polishing stages into a single, integrated process. This approach eliminates the need for multiple machines and manual handling between stages, providing a seamless and highly efficient solution.
The process typically involves a sequence of specialized stations:
Grinding Station: The first stage uses abrasive belts or discs to prepare the surface. This step effectively removes larger imperfections, tool marks, and any heat-affected zones from initial cutting operations, such as laser cutting, establishing a flat and uniform base.
Fine Finishing Station: This stage employs finer-grit abrasives to progressively reduce the surface roughness. It is here that the surface transitions from a prepared matte finish to a smoother, satin-like appearance, a critical intermediate step toward a mirror finish.
Polishing Station: The final stage uses specialized polishing media, such as felt wheels with fine compounds, to buff the surface to a high-gloss, mirror-like sheen. This process is carefully controlled to achieve the required ultra-low surface roughness without damaging the part's geometry.
This multi-stage methodology allows JONSEN's systems to provide scalable, high-spec processing not only for the medical industry but also for consumer electronics, where aesthetic quality and precision are equally paramount. For manufacturers, this means being able to achieve consistent and repeatable results on a variety of components, from implants to surgical instruments, all within a single machine.
For manufacturers in the medical space, selecting the right finishing process and equipment is a strategic decision. Several factors must be carefully evaluated to ensure success.
Abrasive Selection: The choice of abrasives, from the initial grinding belt to the final polishing compound, is paramount. Different metals require different abrasives, and the grit sequence must be carefully planned to achieve the desired finish without leaving deep scratches or sub-surface damage.
Process Validation: The finishing process must be fully validated and documented to comply with medical regulatory standards. This involves defining the exact sequence of steps, the abrasives used, and the machine settings to ensure the process is repeatable and reliable.
Equipment Capabilities: The equipment must be capable of handling the part's specific geometry. This includes features like flexible abrasive heads, automated part handling, and precise control over pressure and speed to ensure consistent results on complex curves and contours.
Cleanliness and Environment: The finishing equipment must be compatible with a clean manufacturing environment. Systems that offer integrated dust collection and a closed-loop process are preferable for minimizing airborne particulates and maintaining a high level of cleanliness.
Are you a medical component manufacturer struggling to achieve the precise finishes required for your products? JONSEN's integrated grinding, fine finishing, and polishing systems are engineered to solve these challenges. By providing a single-pass solution for a wide range of materials and geometries, JONSEN enables manufacturers to achieve consistent, high-spec finishes with unparalleled efficiency and scalability.
Contact JONSEN today to discuss how our specialized finishing systems can help you achieve ultra-low surface roughness and perfect mirror finishes on your medical-grade components, ensuring both functional excellence and regulatory compliance. Visit our website for more information on our cutting-edge abrasive solutions.
Here are some common questions manufacturers have about achieving high-quality finishes on medical components.
What is a typical surface roughness (Ra) for a mirror finish on medical implants?
While specific requirements vary by application, a true mirror finish on medical implants typically requires a surface roughness of less than 0.05 micrometers (µm) Ra, and often as low as 0.02 µm Ra.
What types of metals can be polished with JONSEN's systems?
JONSEN's systems are designed to polish a wide range of medical-grade metals, including various stainless steels (e.g., 316L, 17-4 PH), titanium and its alloys (e.g., Ti-6Al-4V), and cobalt-chrome alloys. The abrasive and process parameters are customized for each specific material.
How do JONSEN's systems handle complex geometries?
The systems utilize a combination of flexible abrasive heads, contoured polishing tools, and precise motion control to follow the intricate curves and contours of complex parts. This automated approach ensures consistent results across the entire component, something that is difficult to achieve manually.
Can the JONSEN process be used for both satin and mirror finishes?
Yes. The desired finish is achieved by selecting a specific sequence of abrasive grits and polishing media. A satin or matte finish is achieved by ending the process with a finer grinding or finishing step, while a mirror finish requires an additional final polishing stage with a very fine compound.
How does this automated process compare to manual polishing in terms of quality and cost?
Automated polishing systems like JONSEN's offer superior consistency, repeatability, and efficiency compared to manual methods. While the initial investment is higher, the long-term cost savings from reduced labor, higher throughput, and lower scrap rates typically provide a significant return on investment.
What is the importance of post-polishing for laser-cut parts?
Laser cutting can leave a heat-affected zone and microscopic burrs along the cut line. Post-polishing is essential to remove these imperfections, which can compromise the part's fatigue strength, corrosion resistance, and overall quality, ensuring the part meets strict medical standards.
CONTACT US
Address
53 Peng'an Road, Pingyao Town,
Hangzhou, China
kenny.gong@vip.163.com
17767176257@163.com
Phone
Phone：+86 17767171031
+86 13968085257
Fax：0571-88524367
JONSEN SANDER is one of the leading Sheet Metal Deburring Machines, Grinding Machine, Wide Belt Grinding Machine, Edge Rounding Machines Manufacturers, Factory and Suppliers, Our product quality has passed international certification, and the price is affordable, welcome to call and order our products wholesale.
Copyright: Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. Support By Hangzhou Great Master
