SGP1000 high-efficiency deburring and edge rounding machine with belt and spiral barrel combination
Professional sander manufacturer
There are specialties in the technical industry, we focus on the research and development of sanders to provide users with a large number of options.If you want choose for sheet metal deburring machines, wide belt grinding machines Manufacturer, please contact us.
Perfect processing technology
Suitable for all kinds of materials
High quality after sales service
Professional &
trustworthy
A wide range of applications
Electric power parts industry, automotive precision parts, non-metallic insulation board, friction materials, precision sheet metal manufacturing, rail transit equipment manufacturing, aerospace, nuclear power and other special materials processing, engineering, agricultural machinery, plate processing, medical equipment.
Equipment introduction
Our equipment is suitable for processin g workpieces of various materials, such as copper, aluminum, stainless steel and mild steel, etc.
SGP1000 is a high-efficiency deburring and edge rounding machine equipped with one wide abrasive belt station and four spiral abrasive barrels. It is specially designed for laser-cut, punched, and sheared metal parts, delivering consistent edge rounding and clean surface finishing in a compact, user-friendly system.
SGP1000 high-efficiency deburring and edge rounding machine with belt and spiral barrel combination
Machine description:
SG1030-NG+JS is a high-efficiency deburring, slag removal, and surface finishing machine specially designed for laser-cut metal parts, ensuring clean edges and smooth surfaces for steel, stainless steel, aluminum, and more.
SG1030-NG+JS high-efficiency deburring, slag removal & surface finishing machine for laser-cut parts
It is specially used for batch burr removal, edge blunting, surface polishing, surface drawing, etc. of laser cutting blanking parts. The core grinding station adopts up to four grinding methods, which can be used in combination to greatly improve processing efficiency.
SGPGB1000 Metal Surface and Edge All-in-One Solution
SGP1300 Wide abrasive belt head for sanding out the burrs or surface finishing,Planetary type abrasive barrel station for further edge rounding, 8 abrasive barrels (4 in clockwise rotation, and 4 in counter-clockwise rotation), and planetary rotation.
SGP1300 High efficiency deburring edge rounding and surface finishing machine
Application solution
Cutting and punching flat workpieces with rounded corners
Plasma, flame, laser dross, slag removal
Surface rust removal, laser oxide removal
News
Company news
and industry information
How the SG1030-JS+D Revolutionizes Sheet Metal Deburring
In today's hyper-competitive manufacturing landscape, the finish of a component is no longer an afterthought—it's a differentiator. Whether it's the aerospace sector, consumer electronics, or industrial equipment, manufacturers are under immense pressure to deliver not just parts, but perfectly prepared components that are safe, consistent, and ready for immediate downstream use.
Amid shrinking lead times and rising quality demands, finishing has shifted from being a manual, last-minute quality control step to a core part of the production process. In this context, edge quality, burr removal, and surface finish have become non-negotiable standards.
Advancements in laser cutting, punching, and shearing technologies have made it possible to produce complex parts with micrometer-level precision. Yet ironically, many manufacturers still handle deburring and edge rounding with labor-intensive, inconsistent manual processes. This disconnect introduces significant problems:
Variability in part quality
High labor costs and skill dependency
Worker safety risks from sharp edges
Incompatibility with modern automation goals
The industry needs a finishing solution that matches the speed and precision of upstream operations. Enter the SG1030-JS+D Edge Rounding and Deburring Machine.
The SG1030-JS+D isn't just a machine—it's a strategic production tool engineered for next-gen sheet metal processing. It offers a two-in-one finishing solution combining:
A wide abrasive belt head for initial surface sanding and burr removal
A zig-zag rotating brush station for uniform, consistent edge rounding
This dual-action configuration enables users to complete two vital finishing steps in a single pass, dramatically improving throughput without sacrificing quality.
The SG1030-JS+D runs completely dry, eliminating the need for messy coolants or complex filtration systems. Yet thanks to its smart engineering and abrasive synergy, it produces results that rival those of wet systems—clean, smooth, and consistent.
Built for integration into lean manufacturing systems, the SG1030-JS+D features a conveyor feed-through design. Whether you're running one part per minute or hundreds, the machine scales to meet production demands with minimal operator input.
With optional magnetic or vacuum conveyor beds, the machine handles even delicate or lightweight components with ease, expanding its usability across a wide range of part types and sizes.
Dual Workstation Design: Enables sanding and edge rounding in one process loop, cutting cycle times in half.
Modular Flexibility: Allows for future expansion or reconfiguration based on changing part profiles or finish requirements.
Operator-Centric UI: Intuitive controls reduce training requirements and improve shift-to-shift consistency.
Maintenance-Minded Construction: Internal dust collection hoods and easy-access components simplify upkeep, reducing unplanned downtime.
The SG1030-JS+D is perfect for high-volume part producers who need to maintain consistent quality across large batches.
For shops dealing with complex geometries or tight tolerances, this machine ensures uniform finishes and deburred edges, even on intricate cutouts.
From medical enclosures to EV battery housings, parts that must be safe to handle benefit directly from the SG1030-JS+D's edge rounding capabilities.
Parts emerging from laser or punch operations are often not ready for coating or forming. This machine preps them in-line for the next stage, improving downstream efficiency and finish quality.
Investing in the SG1030-JS+D is not a cost—it's a long-term gain in:
Labor Efficiency: One machine replaces hours of manual grinding
Quality Assurance: Consistency that reduces rework and rejects
Production Speed: Faster throughput without compromise
Workplace Safety: Minimized handling of sharp-edged parts
Over a 12-month period, many users report full ROI through labor savings alone, not counting gains in quality, throughput, and customer satisfaction.
The SG1030-JS+D is more than an equipment upgrade—it's a commitment to modern manufacturing standards. As parts get more complex and quality expectations rise, investing in intelligent, integrated solutions like the SG1030-JS+D ensures your production line stays competitive, compliant, and future-ready.
It’s time to stop thinking of edge rounding and deburring as secondary tasks. With the SG1030-JS+D, finishing becomes a strength, not a step.
Manual Grinding Machine with Integrated Dust Collection and Quick-Change Belts
In the fast-paced world of metal fabrication and industrial metalworking, achieving consistent, high-quality finishes is essential. The JONSEN SD-H Series is designed for demanding environments, offering robust performance in stainless steel processing, heavy-duty deburring, and precision surface grinding.
The SD-H Series utilizes two grinding heads machine engineered for maximum stability and precision. Key features include:
Disc brush head: Delivers uniform stock removal and consistent surface finishes on carbon steel, stainless steel, aluminum, and specialty alloys.
Adjustable pressure control: Adapts to material thickness and hardness, ensuring even grinding without compromising structural integrity.
This configuration ensures superior finish quality, critical for applications like automotive panels, aerospace components, and architectural metalwork.
Equipped with automatic thickness detection, the SD-H automatically adapts to variations in sheet thickness. Benefits include:
Reduced operator intervention for more consistent outcomes.
Improved repeatability across high-volume production.
Minimized rework – an essential factor in precision manufacturing.
According to Wikipedia on Metalworking, automation reduces human error and improves repeatability in industrial environments.
Time is money in heavy-duty deburring and surface grinding operations. The SD-H’s quick-change grinding heads system ensures:
Tool-free working head replacement for faster maintenance.
Minimized downtime, maximizing productivity across shifts.
Reduced operator fatigue with user-friendly access and ergonomic design.
This makes it ideal for high-throughput, continuous processing of large-format metal sheets.
Integrated dust collection in the SD-H Series protects both operators and equipment. Features include:
Efficient particulate capture: Reduces airborne dust for a healthier workspace.
Extended abrasive belt life: Minimizes contamination and wear.
Cleaner surface finishes: Ensures coating and painting processes are not compromised by debris.
Feature | Specification |
---|---|
Model | JONSEN SD-H Series |
Grinding Head | Disc brush head for high-efficiency metal grinding |
Automation | Automatic thickness control |
Maintenance | Quick-change workstation system for rapid grinding head replacement |
Dust Management | Reserved dust collection system |
Material Compatibility | Stainless steel, carbon steel, aluminum, copper, and alloys |
Applications | Deburring, surface finishing, precision grinding |
The JONSEN SD-H Series is trusted by manufacturers in industries such as:
Automotive manufacturing: Finishing body panels and structural components.
Aerospace and defense: Precision grinding of high-value metal parts.
Architectural metalwork: Brushed finishes for stainless steel panels and aluminum facades.
Shipbuilding and heavy machinery: High-volume deburring of large steel plates.
Ready to elevate your metal finishing operations? The JONSEN SD-H Series combines precision, productivity, and smart automation for next-level performance.
Contact us today to schedule a live demonstration or request a tailored solution for your production needs.
What materials can the SD-H process?
Steel, stainless steel, aluminum, copper, and a variety of metal alloys.
What is the advantage of flexible thickness control?
It ensures consistent grinding results across sheets of varying thicknesses in manual adjustment easily.
Can the quick-change workstation system be used by a single operator?
Yes, it’s designed for tool-free, ergonomic operation.
How does integrated dust collection benefit my production?
It creates a cleaner workspace, protects machinery, and reduces maintenance needs.
Is the SD-H suitable for stainless steel finishing?
Absolutely. It achieves uniform brushed finishes critical for stainless steel applications.
Can the machine handle continuous high-volume production?
Yes, the SD-H is engineered for high-throughput industrial environments.
What edge rounding capabilities does it offer?
The belt grinding head ensures consistent edge conditioning, ideal for downstream processes.
How does it reduce labor intensity?
Automation and ergonomic design minimize operator fatigue and errors.
Is this equipment compliant with international standards?
Yes, JONSEN equipment meets CE and ISO safety and quality standards.
Do you offer sample processing or demos?
Yes, live demos and sample part processing are available at our facility.
It removes inconsistencies and provides a uniform surface, essential for welding, coating, and structural performance.
It ensures uniform stock removal and repeatability, even in mixed material batches.
It extends equipment lifespan, protects operator health, and ensures a clean finish free of contaminants.
It drastically reduces downtime, increasing overall productivity and minimizing labor costs.
SGP1000 Workstation: Advanced Deburring and Edge Rounding for Carbon Steel
In the world of metal fabrication and precision manufacturing, achieving a clean, uniform finish is critical. The new SGP1000 workstation combines advanced deburring, edge rounding, and surface treatment in a single, integrated system, setting a new standard for carbon steel processing.
Unlike traditional multi-machine setups, the SGP1000 merges multiple processes into a single pass-through operation. Key features include:
Wide abrasive belt: Ideal for removing vertical burrs and achieving a uniform finish across the surface.
Planetary barrel brushes: Four flexible heads apply 360° edge rounding, adapting to corners, holes, and edges without over-grinding.
Low-dust environment: Vacuum suction ensures a cleaner workspace, minimizing dust and improving operator safety.
This comprehensive system reduces cycle times and enhances consistency in industrial metalworking.
Oxygen-cut carbon steel parts often carry burrs and sharp edges that must be removed for downstream processes like welding, coating, or assembly. The SGP1000 workstation addresses these challenges by:
Providing precise, uniform edge rounding for improved coating adhesion and safer handling.
Removing burrs and oxide layers to enhance weld quality and structural integrity.
Creating a consistent, high-quality finish that meets precision manufacturing standards.
Feature | Specification |
---|---|
Model | SGP1000 Workstation |
Abrasive Belt Head | Wide abrasive belt for surface cleaning and burr removal |
Secondary Finishing Station | 4 planetary barrel brushes for edge rounding |
Conveyor Type | Vacuum suction platform for stable, low-dust processing |
Part Compatibility | Carbon steel, stainless steel, aluminum, and alloys |
Typical Applications | Post-laser cutting, stamping, precision sheet metal work |
According to Wikipedia on Deburring, edge rounding and burr removal are critical for assembly fit, welding quality, and surface treatment. The SGP1000 delivers:
Simultaneous deburring and edge rounding for high productivity.
Consistent quality across batches, essential for automated production lines.
Reduced labor intensity through automated processes and operator-friendly controls.
Low dust exposure, making it a safer option in industrial metalworking.
The SGP1000’s robust design suits industries such as:
Automotive manufacturing – for friction parts, brackets, and structural components.
Aerospace – ensuring lightweight, precision-finished components.
Construction hardware and kitchen equipment – where No.4 brushed finishes and edge smoothness are essential.
General metal fabrication – offering flexibility for varying part shapes and materials.
For manufacturers seeking a reliable, automated deburring and edge rounding system for carbon steel and alloy parts, the SGP1000 Workstation delivers superior results.
Contact us today to request a demo or discuss how the SGP1000 can improve your production line’s efficiency and precision.
What materials can the SGP1000 process?
It handles carbon steel, stainless steel, aluminum, and a variety of alloys.
How does the vacuum conveyor improve safety?
It stabilizes parts during finishing, reducing dust exposure and improving operator safety.
What edge rounding radius does the planetary brush system achieve?
Standard rounding radius is R0.2–0.5 mm, adjustable to meet project requirements.
Is the system suitable for precision metal parts?
Yes, it ensures uniform edge rounding and surface finish critical for precision manufacturing.
How does it reduce labor intensity?
Automated processes replace manual grinding, minimizing operator fatigue.
Can the system handle post-laser cut carbon steel?
Yes, it’s designed for post-laser cutting, stamping, and punching finishing.
Are abrasive belts and brushes easy to change?
Yes, tool-free replacement ensures quick maintenance and changeover.
Does the machine create a brushed finish?
Yes, the wide abrasive belt delivers a uniform brushed finish across carbon steel parts.
What industries use the SGP1000 most?
Automotive, aerospace, precision sheet metal, and kitchen equipment production.
Can you provide sample finishing trials?
Yes, live demos and sample finishing trials are available to validate performance.
By combining two processes in one pass, it minimizes handling and accelerates throughput.
Low dust exposure protects operators and reduces equipment maintenance costs.
It offers robust abrasive power and flexible edge rounding without damaging the steel substrate.
Yes, the SGP1000 can handle different material grades and part shapes within one setup.
Professional Slag Removal, Deburring, and Chamfering Equipment for Carbon Steel
In the competitive metal fabrication industry, achieving high-quality surface treatment is essential. For oxygen-cut carbon steel components, processes like slag removal, deburring, chamfering, and edge rounding are crucial for ensuring product performance and downstream efficiency.
Oxygen cutting of thick carbon steel leaves slag that must be removed to prevent welding issues, paint adhesion failures, and assembly line disruptions. Using rotary brush systems, belt grinding machines, and hammering roller systems, modern slag removal machines efficiently clear slag while preserving the base material. This enhances surface cleanliness and reduces secondary rework costs.
After slag removal, integrated systems perform deburring to remove sharp burrs, chamfering for precision edge preparation, and edge rounding for improved coating adhesion. Pass-through batch processing systems equipped with rotary brush and planetary barrel modules deliver:
Uniform edge finishing
Consistent quality across high-volume batches
Reduced operator fatigue and labor dependency
Such systems are vital for sectors like automotive manufacturing, shipbuilding, and heavy machinery production.
Compared to manual methods, these systems offer:
High throughput: Multiple workpieces processed simultaneously
Consistent surface finish: Precise, repeatable edge conditioning
Versatility: Handles various plate sizes and steel grades in one cycle
Reduced labor costs: Minimal operator intervention
These benefits align with modern lean manufacturing principles and meet global quality standards.
When investing in finishing equipment, consider:
Material compatibility and thickness range
Automation and integration into MES systems
Supplier support: Installation, training, and global parts service
Compliance with CE, ISO, or other international safety standards
JONSEN (Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd.) has over 26 years of experience in metal surface treatment technology. With over 100 patents and a global presence, JONSEN provides:
Custom engineering for applications from thin sheets to heavy carbon steel
Worldwide support in Europe, Asia, the Americas, and the Middle East
Innovation-driven solutions with 100+ R&D professionals
Factory visits and live demos for real-world application verification
Upgrade your surface finishing process today. Contact JONSEN to learn how our automated slag removal, deburring, and edge rounding solutions can enhance your product quality and production efficiency.
What materials can these systems handle?
Oxygen-cut carbon steel, stainless steel, aluminum, and alloy components.
Can the equipment handle heavy-duty applications?
Yes, especially for automotive, shipbuilding, and heavy machinery manufacturing.
How does slag removal improve welding quality?
It eliminates residues that interfere with welding penetration and quality.
Is edge chamfering adjustable?
Yes, machines offer variable edge radii and chamfer angles.
What’s the typical edge rounding radius?
Usually R0.2 to R0.5 mm; can be adjusted with different brushes.
Are these machines suitable for high-volume production?
Yes, pass-through batch systems are designed for continuous flow.
Do these machines support powder coating and painting prep?
Yes, clean, rounded edges improve adhesion and finish quality.
Are these systems safe for operators?
Yes, they include dust control, automatic feed, and safety interlocks.
Can abrasive modules be replaced easily?
Yes, tool-free replacement systems ensure fast changes.
Do you offer sample testing?
Yes, live demonstrations and sample testing are available for evaluation.
It ensures structural integrity, better welds, and improved surface treatments.
They deliver uniform, efficient removal of burrs and slag, critical for repeatability.
By processing multiple pieces simultaneously, it minimizes operator intervention and fatigue.
CE, ISO, and application-specific certifications to meet global safety and quality standards.
CONTACT US
Address
53 Peng'an Road, Pingyao Town,
Hangzhou, China
kenny.gong@vip.163.com
17767176257@163.com
Phone
Phone:+86 17767171031
+86 13968085257
Fax:0571-88524367
JONSEN SANDER is one of the leading Sheet Metal Deburring Machines, Grinding Machine, Wide Belt Grinding Machine, Edge Rounding Machines Manufacturers, Factory and Suppliers, Our product quality has passed international certification, and the price is affordable, welcome to call and order our products wholesale.
Copyright: Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. Support By Hangzhou Great Master