SGPGB1000 Metal Surface and Edge All-in-One Solution
Professional sander manufacturer
There are specialties in the technical industry, we focus on the research and development of sanders to provide users with a large number of options.If you want choose for sheet metal deburring machines, wide belt grinding machines Manufacturer, please contact us.
Perfect processing technology
Suitable for all kinds of materials
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A wide range of applications
Electric power parts industry, automotive precision parts, non-metallic insulation board, friction materials, precision sheet metal manufacturing, rail transit equipment manufacturing, aerospace, nuclear power and other special materials processing, engineering, agricultural machinery, plate processing, medical equipment.
Equipment introduction
Our equipment is suitable for processin g workpieces of various materials, such as copper, aluminum, stainless steel and mild steel, etc.
It is specially used for batch burr removal, edge blunting, surface polishing, surface drawing, etc. of laser cutting blanking parts. The core grinding station adopts up to four grinding methods, which can be used in combination to greatly improve processing efficiency.
SGPGB1000 Metal Surface and Edge All-in-One Solution
SGP1300 Wide abrasive belt head for sanding out the burrs or surface finishing,Planetary type abrasive barrel station for further edge rounding, 8 abrasive barrels (4 in clockwise rotation, and 4 in counter-clockwise rotation), and planetary rotation.
SGP1300 High efficiency deburring edge rounding and surface finishing machine
SD-H is suitable for small batch parts deburring and edge rounding. It has much better working efficiency, and more consistent performance than traditional hand held angle grinder or orbital sander. It does a fantastic job on deburring and edge rounding of laser cutting, punching, stamping, and some flat machined parts.
JONSEN SMART DEBURRING AND FINISHING MACHINE SD-H
It is used for batch burr removal, blunting of sharp edges and corners, surface polishing, etc.
The core grinding station is ground with a powerful wide abrasive belt combined with a flexible grinding roller group to achieve a continuous and uniform grinding effect. The high-efficiency and clean processing characteristics are suitable for the workpiece to enter the next process such as hemming, surface spraying, welding, etc., eliminating the inefficiency, flying dust, and inconsistent workpiece grinding that exist in manual grinding. The conveying system adopts vacuum adsorption type, which can meet the batch processing of the same thickness and multiple specifications.
Efficient metal deburring edge rounding and finishing machine SGP1300
Application solution
Cutting and punching flat workpieces with rounded corners
Plasma, flame, laser dross, slag removal
Surface rust removal, laser oxide removal
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Improve Edge Quality with the SG1030-WJS+DB Deburring Machine
The SG1030-WJS+DB Wide Belt Polishing Machine is a high-performance wet operation surface treatment system developed for efficient deburring, edge rounding, and surface sanding of punched, sheared, and laser-cut metal parts. This powerful metal polishing machine ensures that sharp edges are safely removed, surface roughness is significantly improved, and parts are processed consistently to meet high-quality standards.
Ideal for industrial applications requiring clean, smooth, and burr-free surfaces, the SG1030-WJS+DB wide belt polishing machine offers reliable performance, operational flexibility, and consistent output for both batch and continuous production environments.
Unlike dry-process machines, the SG1030-WJS+DB wide belt polishing machine utilizes wet processing, which minimizes heat buildup, improves abrasive longevity, and enhances surface quality. This makes it particularly effective for edge rounding and burr removal on parts made from aluminum, stainless steel, and other sensitive metals.
Whether the material comes from punching, shearing, or laser cutting, this machine efficiently removes sharp edges, increasing both operator safety and downstream coating adhesion.
The SG1030-WJS+DB metal surface finishing machine delivers uniform surface sanding and polishing, improving the flatness and appearance of components. It is suitable for functional finishes such as pre-paint prep and aesthetic brushing, especially when visual consistency and reduced surface roughness are critical.
The wet deburring process used in the SG1030-WJS+DB polishing machine keeps the workpiece cool, reduces dust, and helps achieve a cleaner surface. Wet operation is particularly beneficial when processing thin materials or parts susceptible to heat deformation.
The use of coolant not only protects the material surface but also extends the lifespan of the abrasive belts, providing long-term cost savings.
The machine’s wide belt head ensures full-width material processing, making it suitable for larger panels and complex part geometries. The belt pressure and speed can be adjusted to control the amount of material removal, allowing precision deburring and controlled edge rounding based on each application’s needs.
The integrated deburring station uses abrasive brushes or disks to target edges and corners, ensuring complete burr removal without damaging the rest of the surface. This results in parts that are safe to handle and meet precise dimensional requirements for further processing or assembly.
The SG1030-WJS+DB metal polishing and deburring machine is ideal for post-processing of flat sheet metal parts produced via laser cutting, punching, or shearing. It helps manufacturers improve:
Edge quality
Surface finish
Coating and bonding performance
Product appearance and handling safety
Although named a car polishing machine, the SG1030-WJS+DB is widely applicable beyond automotive components. It is suitable for any fabrication environment requiring precision edge rounding, burr elimination, and fine surface treatment.
The SG1030-WJS+DB wide belt polishing machine offers repeatable and uniform results, ensuring that each part meets tight surface finish tolerances. This helps reduce manual rework and improve overall production consistency.
With adjustable parameters, operators can easily tailor the polishing intensity to reduce surface roughness and achieve the desired finish level for functional coatings or visual appeal.
By rounding edges and eliminating burrs, the machine makes metal parts safer to handle, reducing the risk of injury and improving downstream manual assembly or welding.
The wet belt polishing system improves the abrasive belt life, while the machine’s durable design reduces unplanned downtime, delivering lower operational costs over the long term.
Application Type: Wet deburring, edge rounding, surface sanding
Part Types: Laser-cut, punched, and sheared flat metal parts
Material Compatibility: Stainless steel, aluminum, mild steel, and more
Key Functions: Burr removal, edge blunting, surface smoothing, finish enhancement
Operation Mode: One-pass wet operation
Efficiency: High-speed continuous or batch processing
Finish Quality: Ideal for reducing surface roughness and improving coating adhesion
If you’re seeking a reliable metal finishing machine that combines edge deburring, polishing, and surface preparation into one system, the SG1030-WJS+DB wide belt polishing machine is a superior choice. It replaces manual labor with automated consistency, enhances safety, and delivers finishes that meet strict industry standards.
Whether your priority is visual quality, coating readiness, or safe handling, this machine delivers precision and productivity in every operation.
Looking to upgrade your metal finishing process with wet deburring and surface polishing? Contact us today to learn how the SG1030-WJS+DB wide belt polishing machine can be integrated into your production line to increase efficiency and quality.
Innovative Wet Grinding Solutions for Aerospace and Medical Industries
When working with reactive metals like titanium, magnesium, and zirconium, the grinding process demands exceptional precision and safety. Unlike traditional dry grinding, which can generate excessive heat and increase the risk of fire, wet grinding technology provides a controlled environment for safer, cleaner, and more efficient processing.
Wet grinding systems are particularly critical for aerospace manufacturing, medical device manufacturing, and reactive metal processing. The combination of coolant circulation, fire suppression, and slag dust control allows manufacturers to maintain high standards of safety and product quality.
Improved Surface Finish: Achieves smoother finishes necessary for medical and aerospace applications.
Cleaner Workspace: Minimizes airborne particles and metal dust for improved safety.
Enhanced Tool Life: Reduced friction and controlled temperatures extend the lifespan of abrasive discs and belts.
The demand for high-precision wet grinding systems continues to grow across multiple industries. Whether it’s achieving flawless surfaces for aerospace components or ensuring compatibility with stringent medical-grade requirements, wet grinding offers unmatched advantages.
In aerospace manufacturing, precision is paramount. Titanium is commonly used due to its high strength-to-weight ratio and corrosion resistance. However, dry grinding of titanium can cause heat deformation and surface inconsistencies. JONSEN’s wet grinding machines provide the necessary heat control to ensure flawless finishes without compromising material integrity.
Medical-grade titanium and magnesium are frequently used in implants, surgical tools, and medical equipment. Wet grinding ensures precise, burr-free edges essential for safe and effective medical devices. With coolant systems and fire suppression features, manufacturers can achieve consistent quality while adhering to strict industry standards.
From sheet metal fabrication to high-precision finishing, wet grinding systems provide reliable performance for various metalworking applications. Whether it's slag dust control grinding for heavy-duty parts or zero-heat deformation grinding for sensitive components, JONSEN’s systems are built to handle complex challenges.
JONSEN offers a range of wet grinding machines specifically designed for the precise processing of titanium, magnesium, zirconium, and other reactive metals. Our systems incorporate cutting-edge technologies to ensure optimal results across various industries.
Model | Wet Grinding System | Coolant Circulation | Fire Suppression | Slag Dust Control | Application Areas |
---|---|---|---|---|---|
SG1030-WJS | Industrial Wet Grinding Machine | Yes | Yes | Yes | Titanium, Magnesium, Zirconium, Stainless Steel |
SG630-3WB | Precision Wet Grinding & Polishing | Yes | Yes | Yes | Aerospace, Medical Device Manufacturing |
SG1300-WS | High-Performance Wet Grinding System | Yes | Yes | Yes | Metalworking, Sheet Metal Fabrication |
Wet grinding technology continues to evolve, with manufacturers adopting automated systems that improve efficiency, safety, and precision. The increasing demand for reactive metal processing has led to the development of advanced features such as:
Fire Suppression Systems: Essential for materials like magnesium that are prone to ignition during grinding.
Coolant Circulation: Prevents heat buildup, maintaining the integrity of sensitive metals like titanium and zirconium.
Slag Dust Control: Reduces airborne particles, enhancing worker safety and environmental compliance.
According to industry reports, the global demand for wet grinding systems is expected to grow significantly, particularly in aerospace and medical manufacturing where precision and safety are paramount.
Interested in optimizing your grinding process? Contact JONSEN today to learn more about our wet grinding machines designed for titanium, magnesium, and zirconium processing. Request a quote or schedule a demonstration to see how our solutions can enhance your manufacturing line.
What makes wet grinding essential for titanium and magnesium?
Wet grinding prevents heat buildup, reduces the risk of fire, and improves surface finish quality—crucial for aerospace and medical-grade materials.
Can JONSEN’s wet grinding machines handle complex shapes?
Yes, our systems are designed to process intricate parts with consistent precision, including those with internal cutouts and curved surfaces.
How do fire suppression systems work in wet grinding machines?
Our machines utilize built-in fire suppression mechanisms that activate automatically to ensure safety during high-speed grinding.
What industries benefit most from wet grinding technology?
Aerospace, medical device manufacturing, metalworking, and sheet metal fabrication are the primary industries utilizing our wet grinding systems.
Are your wet grinding machines compatible with all metal types?
Yes, they are compatible with titanium, magnesium, zirconium, stainless steel, and other reactive metals.
Why is Wet Grinding Preferred for Titanium, Magnesium, and Zirconium?
Wet grinding is essential for reactive metals like titanium, magnesium, and zirconium because it helps control heat buildup during the grinding process. These metals are prone to heat deformation and even ignition if processed dry. Wet grinding ensures a cooler, safer, and more precise finish, particularly for aerospace and medical applications where surface quality is critical.
How Does Wet Grinding Improve Metal Surface Finishing?
Wet grinding provides multiple benefits for metal surface finishing, especially for precision grinding and edge rounding. The process involves using a coolant or liquid to reduce friction and heat, preventing surface burns, oxidation, and material deformation. Additionally, it improves the overall surface smoothness, making it suitable for medical-grade components, aerospace parts, and high-performance industrial components.
What Are the Best Wet Grinding Machines for Titanium and Magnesium?
JONSEN’s SG1030-WJS and SG630-3WB models are specifically designed for wet grinding applications involving titanium, magnesium, and zirconium. They offer coolant circulation, fire suppression, and slag dust control, ensuring precise results and extended tool life. These machines are particularly popular in industries requiring high precision and consistent surface quality, such as aerospace manufacturing, medical device production, and industrial metalworking.
What Makes Coolant Grinding Systems Effective for Fire Suppression?
Coolant grinding systems are effective for fire suppression because they maintain low temperatures during metal grinding, reducing the risk of heat-induced ignition. When processing metals like magnesium, which can ignite at lower temperatures, wet grinding systems ensure safe operation by providing continuous coolant circulation and integrated fire suppression mechanisms.
How Does Slag Dust Control Improve Safety and Efficiency?
Slag dust control systems play a crucial role in improving both safety and efficiency during metal grinding. By capturing and containing fine metal particles and slag debris, these systems prevent airborne contamination and potential health hazards. They also enhance workplace cleanliness, improving the longevity and performance of the grinding equipment.
What Are the Most Common Applications for Wet Grinding Machines?
Wet grinding machines are widely used across industries for applications like:
Aerospace Manufacturing: Precision grinding of titanium and magnesium components to meet strict industry standards.
Medical Device Manufacturing: Creating smooth, burr-free surfaces for implants, surgical tools, and medical equipment.
Industrial Metalworking: Achieving high-quality finishes for complex parts and critical components.
Fabrication and Metal Finishing: Preparing surfaces for coating adhesion, welding, and final assembly.
What Are the Challenges of Grinding Reactive Metals Like Titanium and Magnesium?
The primary challenges include:
Heat Deformation: Reactive metals are sensitive to temperature changes, which can cause warping or surface damage.
Combustion Risk: Metals like magnesium can ignite if not processed correctly. Wet grinding mitigates this risk by maintaining cooler temperatures.
Surface Scratching: Traditional methods can cause unwanted scratches, but JONSEN’s wet grinding systems use advanced techniques to minimize surface damage.
What Industries Benefit Most from Wet Grinding Systems?
Industries that benefit the most include:
Aerospace Manufacturing: Where precise titanium and magnesium grinding is crucial for aircraft components.
Medical Device Manufacturing: Requiring fine polishing and deburring of implants and surgical tools.
Metal Fabrication: For achieving smooth finishes on steel, aluminum, and coated parts.
Automotive Manufacturing: Ensuring consistent quality in engine components, frames, and structural parts.
Why Is Wet Grinding Considered Environmentally Friendly?
Wet grinding produces less airborne dust compared to dry grinding, making it a cleaner and safer process. The use of coolants helps capture debris, preventing it from being released into the air. Additionally, recyclable coolants reduce waste and enhance the sustainability of the grinding process.
What Are the Latest Innovations in Wet Grinding Technology?
Recent advancements include:
Integrated Fire Suppression Systems: Ensuring safe processing of highly reactive metals like magnesium.
Enhanced Coolant Circulation Systems: Improving temperature control and surface quality.
Advanced Slag Dust Control Mechanisms: Capturing fine particles for cleaner work environments.
Precision Control Systems: Allowing users to adjust speed, pressure, and coolant flow for optimal results.
Modular Configurations: Providing customized solutions for various industrial applications, including aerospace, medical, and automotive manufacturing.
Advanced Deburring Machines for Metal Finishing & Fabrication
In the metal processing industry, precision and consistency are critical. Whether it's sheet metal fabrication, metal finishing, or complex part manufacturing, achieving flawless edges and surfaces is essential.
This is where Planetary Abrasive Barrel Technology stands out. Unlike traditional linear brushes that often miss intricate curves, holes, or edges, planetary barrels rotate in a circular motion while the workpiece moves forward. This dual-action approach ensures that abrasive media wraps around complex shapes, providing consistent results even on the most challenging parts.
The SGP1000 and SGP1300 series from JONSEN leverage this technology to deliver efficient, high-quality deburring and edge rounding for a wide range of applications.
The versatility of Planetary Abrasive Barrel Technology makes it suitable for various industries. From metal processing and fabrication to automotive and aerospace manufacturing, the demand for precise surface finishing continues to grow.
Electrical control panels, especially those made of stainless steel or aluminum, require consistent deburring and edge rounding. The SGP1000 and SGP1300 provide flawless surface finishing, ensuring safe handling and excellent aesthetic appeal.
Elevator panels and metal facades demand scratch-free finishing and edge rounding. The planetary barrels excel at handling vinyl-coated and painted sheets without causing surface damage.
Laser-cut parts often have sharp edges and burrs that require precision finishing. The abrasive barrel technology ensures thorough deburring even in hard-to-reach areas like internal cutouts and cross holes.
For manufacturers involved in sheet metal edge finishing, achieving consistency across batches is a constant challenge. With JONSEN’s planetary abrasive barrels, operators can attain even results regardless of the complexity of the part’s shape.
The SGP1000 and SGP1300 series are engineered to address common challenges faced by metal processing manufacturers. Here are the primary advantages of using Planetary Abrasive Barrel Technology:
Traditional deburring methods often miss edges or corners, resulting in uneven finishes. The circular motion of planetary abrasive barrels ensures consistent coverage and precision.
When working with delicate or coated materials such as vinyl-coated stainless steel or painted aluminum, protecting the surface from scratches is essential. The SGP1000 and SGP1300 series achieve flawless finishes without damaging the underlying material.
By eliminating the need for manual checks and rework, manufacturers can significantly reduce production time and costs. The technology also supports industrial automation, integrating seamlessly with existing production lines.
From stainless steel and aluminum to galvanized parts, the technology is versatile enough to handle different materials and thicknesses. It provides exceptional results for sheet metal processing, metal finishing, and precision manufacturing.
Model | SGP1000 | SGP1300 |
---|---|---|
Technology | Planetary Abrasive Barrel Technology | Planetary Abrasive Barrel Technology |
Material Compatibility | Stainless Steel, Aluminum, Galvanized Parts | Stainless Steel, Aluminum, Galvanized Parts |
Applications | Control Panels, Elevator Panels, Laser-Cut Parts | Complex Part Processing, Industrial Automation |
Finishing Type | Edge Rounding, Surface Finishing, Deburring | Edge Rounding, Surface Finishing, Deburring |
Industries | Metal Processing, Fabrication, Automotive, Aerospace | Metal Processing, Fabrication, Automotive, Aerospace |
Ready to enhance your metal finishing process? Contact JONSEN today to learn more about our SGP1000 and SGP1300 series with Planetary Abrasive Barrel Technology. Request a quote or schedule a demonstration to see how our solutions can revolutionize your manufacturing line.
What materials are compatible with the SGP1000 and SGP1300?
Our machines work efficiently on stainless steel, aluminum, galvanized parts, and coated materials like vinyl films.
What industries benefit from Planetary Abrasive Barrel Technology?
The technology is widely used in sheet metal fabrication, metal finishing, aerospace manufacturing, automotive manufacturing, and industrial automation.
Can the SGP1000 handle intricate parts with complex shapes?
Yes, the planetary barrels excel at reaching internal cutouts, corners, and hard-to-reach areas.
What makes planetary abrasive barrels different from linear brushes?
Unlike linear brushes, planetary barrels rotate around parts, ensuring consistent results even on irregular surfaces.
How do I maintain the SGP1000 and SGP1300 machines?
Regular cleaning, monitoring of abrasive media wear, and periodic lubrication are recommended for optimal performance.
How does planetary abrasive barrel technology compare to traditional deburring methods?
What are the benefits of automated edge rounding for precision manufacturing?
Why is surface protection critical in metal finishing?
How do industrial automation systems enhance manufacturing efficiency?
Deburring, Edge Rounding, and Wet Sanding Machines for Industrial Manufacturing
In today’s fast-paced manufacturing world, precision, efficiency, and surface quality are non-negotiable. Whether you’re dealing with aerospace components, automotive parts, or medical devices, achieving a flawless finish is essential. At JONSEN, we specialize in providing cutting-edge deburring machines, edge rounding machines, and wet sanding solutions designed to meet the most stringent industry standards.
The SGP1300 is a highly versatile and efficient machine designed to handle complex parts across various materials, including aluminum, stainless steel, titanium, and magnesium. Engineered for precise deburring and edge rounding, it is particularly effective for industries that demand exacting standards.
Feature | Description |
---|---|
Material Compatibility | Aluminum, stainless steel, titanium, magnesium |
Applications | Aerospace, automotive, medical devices, metalworking |
Precision Technology | Advanced edge rounding without surface damage |
Industries | Sheet metal fabrication, metal finishing, industrial automation |
Customization | Configurable to meet specific manufacturing needs |
The SGP1300 excels in applications like sheet metal edge finishing, deburring of laser-cut parts, and precision rounding of sharp edges. Its design ensures minimal heat generation, which is critical when working with sensitive materials such as titanium and magnesium.
The SG1030-WJS is specifically engineered for wet sanding applications involving high-performance alloys. Its innovative approach eliminates heat distortion, providing a smooth finish even on challenging materials.
Feature | Description |
---|---|
Material Compatibility | Titanium, magnesium, aluminum, stainless steel |
Applications | Aerospace manufacturing, medical device production, metal fabrication |
Technology | Wet sanding process ensuring zero heat distortion |
Industries | Metal finishing, industrial automation, precision machining |
Customization | Multiple configurations available for varied production requirements |
The SG1030-WJS offers superior results when it comes to polishing and sanding complex parts, making it an ideal choice for medical device manufacturing and aerospace components where surface integrity is critical.
Precision is everything in aerospace. Components need to be deburred, rounded, and polished to perfection. The SGP1300 and SG1030-WJS are engineered to meet these exacting standards, providing exceptional surface finishing without compromising structural integrity.
Achieving consistent edge rounding and surface finishing is crucial for automotive parts, particularly those subjected to high stress and friction. From chassis components to intricate engine parts, our machines ensure durability and precision.
When it comes to surgical tools and medical implants, surface finishing isn’t just about aesthetics—it's about safety and functionality. Our wet sanding technology ensures the highest levels of smoothness without inducing heat-related distortion.
Whether you’re working with laser-cut parts, stamped sheets, or complex geometries, JONSEN’s systems provide efficient deburring, edge rounding, and polishing to optimize your workflow and enhance product quality.
Innovative Technology: With systems like the SGP1300 and SG1030-WJS, we offer state-of-the-art solutions for complex parts and challenging materials.
Customization Options: Configurable to meet your production requirements, our machines provide flexibility and adaptability.
Consistent Results: From surface protection to edge rounding, our systems ensure high-quality finishes across a wide range of materials.
Global Reach: As a leading Deburring Machine Manufacturer & Supplier in China, we cater to industries worldwide.
What materials can the SGP1300 process effectively?
Aluminum, stainless steel, titanium, magnesium, and other metals commonly used in industrial manufacturing.
How does the SG1030-WJS prevent heat distortion during sanding?
Its wet sanding process ensures that heat is dissipated effectively, preserving the integrity of sensitive materials.
What industries benefit most from JONSEN’s solutions?
Aerospace, automotive, medical device manufacturing, general metalworking, and precision machining.
Can the machines handle automated production lines?
Yes, our systems are compatible with automated manufacturing setups, enhancing productivity and consistency.
What is the typical maintenance schedule for these machines?
Regular maintenance involves checking abrasive barrels, ensuring proper lubrication, and cleaning the system after use.
Ready to enhance your metal finishing process? Contact JONSEN today to learn more about our SGP1300 Deburring Machine and SG1030-WJS Wet Sanding Machine. Request a quote or schedule a demonstration to see how our technology can optimize your manufacturing line.
CONTACT US
Address
53 Peng'an Road, Pingyao Town,
Hangzhou, China
kenny.gong@vip.163.com
17767176257@163.com
Phone
Phone:+86 17767171031
+86 13968085257
Fax:0571-88524367
JONSEN SANDER is one of the leading Sheet Metal Deburring Machines, Grinding Machine, Wide Belt Grinding Machine, Edge Rounding Machines Manufacturers, Factory and Suppliers, Our product quality has passed international certification, and the price is affordable, welcome to call and order our products wholesale.
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