SGP1000 high-efficiency deburring and edge rounding machine with belt and spiral barrel combination
SGP1000
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Hangzhou Xiangsheng Abrasive machine Manufacturing Co., Ltd.
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100+ items
Professional sander manufacturer
There are specialties in the technical industry, we focus on the research and development of sanders to provide users with a large number of options.If you want choose for sheet metal deburring machines, wide belt grinding machines Manufacturer, please contact us.
Perfect processing technology
Suitable for all kinds of materials
High quality after sales service
Professional &
trustworthy
A wide range of applications
Electric power parts industry, automotive precision parts, non-metallic insulation board, friction materials, precision sheet metal manufacturing, rail transit equipment manufacturing, aerospace, nuclear power and other special materials processing, engineering, agricultural machinery, plate processing, medical equipment.
Equipment introduction
Our equipment is suitable for processin g workpieces of various materials, such as copper, aluminum, stainless steel and mild steel, etc.
SGP1000 is a high-efficiency deburring and edge rounding machine equipped with one wide abrasive belt station and four spiral abrasive barrels. It is specially designed for laser-cut, punched, and sheared metal parts, delivering consistent edge rounding and clean surface finishing in a compact, user-friendly system.
SGP1000 high-efficiency deburring and edge rounding machine with belt and spiral barrel combination
Machine description:
SG1030-NG+JS is a high-efficiency deburring, slag removal, and surface finishing machine specially designed for laser-cut metal parts, ensuring clean edges and smooth surfaces for steel, stainless steel, aluminum, and more.
SG1030-NG+JS high-efficiency deburring, slag removal & surface finishing machine for laser-cut parts
It is specially used for batch burr removal, edge blunting, surface polishing, surface drawing, etc. of laser cutting blanking parts. The core grinding station adopts up to four grinding methods, which can be used in combination to greatly improve processing efficiency.
SGPGB1000 Metal Surface and Edge All-in-One Solution
SGP1300 Wide abrasive belt head for sanding out the burrs or surface finishing,Planetary type abrasive barrel station for further edge rounding, 8 abrasive barrels (4 in clockwise rotation, and 4 in counter-clockwise rotation), and planetary rotation.
SGP1300 High efficiency deburring edge rounding and surface finishing machine
Application solution
Cutting and punching flat workpieces with rounded corners
Plasma, flame, laser dross, slag removal
Surface rust removal, laser oxide removal
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Company news
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Why the SD300-WJS+3D is Ideal for Precision Machined Components
The SD300-WJS+3D Sheet Metal Finishing Machine is a high-performance, precision finishing system engineered for deburring, edge rounding, and surface smoothing of sheet metal parts. Developed by JONSEN SANDER, this dry-operation sheet metal finishing machine is built to handle large quantities of fine blanking, punching, and flat machined parts, delivering uniform results with maximum efficiency.
Compact, versatile, and user-friendly, the SD300-WJS+3D finishing machine is ideal for automotive components and precision part manufacturers seeking a streamlined production workflow with consistent, burr-free and edge-rounded finishes.
The SD300-WJS+3D sheet metal finishing machine is optimized for dry processing, minimizing the need for cooling fluids or additional treatment chemicals. This design not only reduces operational costs but also simplifies maintenance and waste management, making it a sustainable choice for modern manufacturing facilities.
With its advanced dual-station configuration, the SD300-WJS+3D finishing machine performs deburring and edge rounding in a single pass, drastically increasing throughput while ensuring precise edge treatment. This feature is ideal for fine blanked parts directly from presses that require immediate processing.
A robust conveyor feed-through mechanism enables high-speed, continuous processing of metal parts. This allows manufacturers to integrate the SD300-WJS+3D deburring machine directly into production lines for uninterrupted workflow and reduced manual handling.
The SD300-WJS+3D machine features a wide abrasive belt head, specially designed to remove substantial burrs generated from fine blanking or punching. This station provides the necessary abrasive force to level surfaces and prepare parts for finishing.
To ensure precise edge treatment, the machine is equipped with a planetary disk brush station, which enables multi-directional deburring and edge rounding. This setup guarantees that both outer edges and internal features such as holes or slots are processed evenly.
The two workstations in the SD300-WJS+3D sheet metal finishing machine can be used independently or simultaneously, depending on the production need. This flexibility enhances workflow optimization, allowing for fine-tuning of burr removal and edge smoothing based on part complexity and geometry.
The standard magnetic conveyor table enables secure handling of ferrous materials, reducing the minimum processable part size. For non-ferrous metals or stainless steel, the machine can be configured with an optional vacuum conveyor table, ensuring precise positioning and stable processing.
The SD300-WJS+3D finishing machine offers an intuitive control interface, making it easy for operators to manage processing parameters, monitor machine status, and make real-time adjustments. Internal auxiliary LED lighting enhances visibility, enabling accurate inspection during operation.
Engineered for space efficiency, the SD300-WJS+3D machine has a compact footprint that fits into production lines with limited floor space. It also includes an integrated dust collection hood, improving air quality and ensuring a cleaner work environment.
The SD300-WJS+3D metal finishing machine is optimized for industries requiring precision finishing and high output, including:
Automotive components
Electronics enclosures
Stamped flat parts
Machined sheet metal parts
This machine ensures all parts are burr-free, edge-rounded, and visually uniform, ready for coating, bending, or final assembly.
For manufacturers dealing with fine blanking lines, the SD300-WJS+3D finishing machine provides unmatched efficiency, enabling large quantities of parts to be processed immediately after press operations, supporting lean manufacturing goals.
Dry processing system for clean and cost-effective operation
One-pass deburring and edge rounding improves productivity
Multi-station configuration adapts to varying part geometries
Magnetic and vacuum conveyor options accommodate various metals
Compact design fits into space-constrained facilities
Advanced dust management enhances workplace cleanliness
User-friendly control interface ensures ease of operation and training
The SD300-WJS+3D sheet metal finishing machine delivers consistent performance, superior finish quality, and production flexibility, making it a top-tier solution for manufacturers worldwide.
Looking to improve your metal part finishing process? Contact us today to learn how the SD300-WJS+3D Sheet Metal Finishing Machine from JONSEN SANDER can support your production needs with efficiency, precision, and flexibility.
Why the SP800 is the Best Alternative to Manual Deburring
The SP800 Efficient Metal Deburring Edge Rounding and Finishing Machine is designed to provide automated, dust-free, and high-efficiency surface treatment for metal parts. Equipped with a abrasive brush units, the SP800 deburring machine ensures that every workpiece comes out burr-free, edge-rounded, and ready for the next fabrication step, such as bending or welding.
Unlike traditional manual grinding, which is labor-intensive, inconsistent, and dusty, the SP800 edge rounding and finishing machine delivers clean, consistent, and user-friendly operation, making it the ideal solution for modern sheet metal fabrication environments.
The SP800 metal finishing machine includes a grinding station that delivers uniform sanding across the entire part surface. This station is optimized for removing surface imperfections, scaling, and oxidation from metal sheets, especially after laser cutting, punching, or shearing.
This grinding station ensures even pressure distribution, allowing operators to maintain surface flatness and consistent finish quality, which is essential for subsequent forming processes.
In addition to the belt grinding head, the SP800 edge rounding machine includes four abrasive strip brush heads, designed to remove burrs and round sharp edges effectively. These brushes conform to part contours, ensuring thorough processing along external edges, holes, and internal cutouts.
After edge rounding, parts are safe to handle and prepared for downstream processes, with no need for additional hand rework.
The SP800 deburring and finishing machine is particularly useful for parts that require bending after cutting. By removing burrs and smoothing sharp edges beforehand, it ensures that parts can be bent precisely and without tool wear or damage.
This machine is optimized for flat metal parts made via laser cutting, CNC punching, and mechanical shearing. It provides even edge rounding and clean surface finishes, improving both visual appearance and dimensional accuracy.
Unlike manual deburring that generates a significant amount of dust, the SP800 metal finishing machine offers enclosed processing that minimizes airborne particles, creating a cleaner and safer working environment.
The SP800 edge rounding machine provides repeatable and consistent results for every part, regardless of operator skill. This eliminates the variation often seen in manual grinding and ensures uniform surface quality across large batches.
With simple controls and automated processing, operators can quickly set up the machine, adjust pressure and speed, and begin processing parts with minimal training. This increases workshop productivity while reducing labor intensity.
By combining deburring, edge rounding, and surface finishing into a single pass, the SGP800 machine significantly cuts down processing time, allowing fabricators to focus on more value-added operations like assembly or welding.
Machine Width: 800mm
Workstation: 4 abrasive brush heads
Functionality: Deburring, edge rounding, surface finishing
Application Materials: Stainless steel, aluminum, carbon steel, galvanized steel
Part Compatibility: Laser-cut, punched, and sheared flat parts
Output Quality: Burr-free, smooth-edged, surface-prepped for bending or welding
If you're searching for a way to eliminate manual grinding, improve finishing quality, and reduce operational dust and fatigue, the SP800 metal deburring machine is your go-to solution. It delivers fast, safe, and high-quality results with every pass, ensuring your parts are consistently prepared for the next phase of production.
The SP800 edge rounding and finishing machine helps manufacturers modernize their finishing process, lower rework rates, and improve overall throughput without compromising on quality.
Want to upgrade your metal finishing process with a more efficient, automated solution? Contact us to learn more about the SP800 Efficient Metal Deburring Edge Rounding and Finishing Machine, request specifications, or get a tailored quotation for your production needs.
Automated Surface Treatment Solutions for Enhanced Manufacturing Efficiency
In today’s competitive manufacturing environment, automation is essential for achieving high efficiency, consistent quality, and reduced operational costs. JONSEN’s advanced automated surface treatment solutions offer manufacturers the ability to streamline their processes, improve throughput, and maintain high standards of quality control.
Manufacturers across various industries, including metalworking, automotive, aerospace, and general fabrication, face common challenges: inconsistent quality, high labor costs, and time-consuming manual processes. JONSEN's automated surface treatment solutions, including CNC grinding machines, precision deburring machines, and industrial sanding equipment, are designed to solve these issues by providing faster, more consistent processing with less downtime.
JONSEN’s automated machinery is built to handle a wide variety of metalworking tasks, from deburring and edge rounding to polishing and slag removal. Key features include:
Metal Sanding Machines: Achieve smooth finishes on a range of materials, including stainless steel, carbon steel, and aluminum.
Deburring Machines: Remove burrs and create safe, clean edges with high precision.
Surface Finishing Equipment: Ensure flawless surface quality suitable for painting, coating, or assembly.
CNC Grinding Machines: Provide advanced precision for parts requiring detailed processing.
Slagging Equipment: Effectively remove slag from welded parts, improving surface quality and safety.
| Equipment Type | Description |
|---|---|
| Metal Sanding Machines | Automated machines designed to achieve smooth finishes |
| Deburring Machines | High-precision deburring systems for clean, safe edges |
| Surface Finishing Equipment | Multi-functional systems for consistent surface quality |
| CNC Grinding Machines | Precision grinding systems for detailed processing tasks |
| Slagging Equipment | Effective systems for slag removal in welding applications |
As manufacturers seek to improve operational efficiency and reduce costs, automation has become increasingly important. According to Forbes, adopting automated solutions can increase productivity by up to 40% while reducing error rates by 20%.
Furthermore, industries such as aerospace, automotive, and electronics are investing heavily in automation to meet stricter quality standards and enhance production capacity. Leveraging systems like JONSEN’s Automated Surface Treatment Solutions allows manufacturers to remain competitive and improve their overall profitability.
Ready to upgrade your production line? Contact JONSEN today to learn how our customized automated surface treatment solutions can improve your manufacturing efficiency and product quality.
What types of metal finishing processes can be automated?
JONSEN’s systems are designed to automate processes such as sanding, deburring, polishing, edge rounding, and slag removal. From CNC grinding to industrial sanding, our solutions cover a wide range of applications.
How can automation reduce manufacturing costs?
Automation minimizes labor costs by streamlining processes and reducing the need for manual intervention. It also increases throughput and reduces error rates, which directly impacts profitability.
What are the benefits of automating surface treatment?
Benefits include improved efficiency, consistent quality, reduced labor costs, enhanced safety, and better quality control. Automated systems can process parts faster and more accurately than manual methods.
Is automation right for my manufacturing production line?
Automation is suitable for production lines seeking to improve efficiency, maintain consistent quality, and reduce operational costs. Our systems are customizable to meet the specific needs of your production environment.
What industries can benefit from automated surface treatment solutions?
Industries such as automotive, aerospace, electronics, and metal fabrication can benefit significantly from automated surface treatment solutions by improving production efficiency and product quality.
JONSEN’s systems streamline processes by integrating various surface treatment steps into a single pass, reducing downtime and minimizing errors. Automated sanding, deburring, and polishing systems enhance productivity and ensure consistent quality across all parts.
By reducing labor costs and increasing throughput, automation provides a more cost-effective solution for metalworking and surface finishing. Automated systems also reduce rework costs by maintaining consistent quality standards.
Common processes that can be automated include sanding, grinding, deburring, edge rounding, polishing, and slag removal. JONSEN’s systems cover all these areas, providing a comprehensive solution for manufacturers.
Consider factors such as material type, desired surface finish, production volume, and budget. JONSEN’s systems are customizable to fit unique manufacturing requirements and deliver optimal results.
Efficient 4-Station Deburring Machine for Metal Fabrication & Sheet Metal Processing
The SGPGB1000 Series is a state-of-the-art 4-station deburring, edge rounding, and polishing machine designed to enhance manufacturing efficiency for metal fabrication, laser-cut parts, and sheet metal processing. This versatile system is engineered to deliver consistent, high-quality results in one pass, saving valuable time and floor space.
Manufacturers across various industries, including electrical cabinets, laser sheet service centers, and general fabrication workshops, require precision deburring and edge rounding solutions. Traditional manual deburring processes are time-consuming, labor-intensive, and often result in inconsistent quality. The SGPGB1000 Series addresses these pain points by providing a highly automated, efficient, and space-saving solution.
The SGPGB1000 Series features a four-station processing line that includes:
Belt Station: Removes burrs and slag, preparing the surface for subsequent processing.
Planetary Abrasive Barrel: Rounds edges thoroughly, including internal cutouts, ensuring uniform finishing.
Secondary Belt Station: Further refines the part, eliminating finer burrs for a smooth finish.
Polishing Barrel: Achieves a flawless, consistent surface finish, enhancing the overall quality of the processed parts.
This integrated system provides several benefits:
One-pass processing for enhanced efficiency.
Reduced labor costs and increased productivity.
Minimal tool wear and maintenance requirements.
Easy integration into existing production lines.
| Parameter | Description |
|---|---|
| Model | SGPGB1000 Series |
| Processing Stations | 4 (Belt Station, Planetary Abrasive Barrel, Belt Station, Polishing Barrel) |
| Compatible Materials | Stainless Steel, Carbon Steel, Aluminum |
| Applications | Laser Cut Parts, Sheet Metal Processing, General Fabrication |
| Key Features | One-pass processing, Integrated dust extraction, Quick-change tooling system |
The need for efficient deburring, edge rounding, and polishing systems has grown rapidly in industries such as aerospace, automotive, electronics, and general manufacturing. As laser cutting and sheet metal processing become more advanced, achieving consistent surface finishes and precise edge rounding has become a critical quality requirement.
Ready to enhance your manufacturing process? Contact us today to schedule a test run of the SGPGB1000 Series at our facilities in Hangzhou and Suzhou. Experience the efficiency of one-pass metal processing and achieve flawless results.
What materials can the SGPGB1000 Series process?
The SGPGB1000 Series is designed to handle a wide range of materials, including stainless steel, carbon steel, and aluminum. Its integrated dust extraction system ensures safe and effective processing of mixed materials without risk of contamination.
How does the planetary abrasive barrel ensure uniform edge rounding?
The planetary abrasive barrel operates by rotating abrasive tools along a set path, providing consistent contact across all edges and internal cutouts. This method ensures uniform rounding and a smooth finish, even on complex geometries.
What are the benefits of one-pass processing for metal fabrication?
One-pass processing significantly reduces manufacturing time by completing deburring, edge rounding, and polishing in a single run. This efficiency leads to higher throughput, lower labor costs, and improved product consistency.
How does the integrated dust extraction system improve safety?
The SGPGB1000 Series includes a wet dust extraction system that effectively captures dust and particles during processing. This not only maintains a clean working environment but also prevents the accumulation of hazardous materials, ensuring compliance with safety standards.
What maintenance requirements should I be aware of?
Routine maintenance of the SGPGB1000 Series includes periodic cleaning of the dust extraction system, checking tool wear, and replacing abrasive tools as needed. The quick-change tooling system simplifies maintenance, minimizing downtime.
How does the quick-change tooling system work?
The quick-change system allows operators to easily swap out abrasive tools without the need for specialized tools or lengthy adjustments. This feature ensures maximum productivity by reducing setup times and allowing for rapid customization according to material or processing requirements.
Can the machine be integrated into existing production lines?
Yes, the SGPGB1000 Series is designed for seamless integration into existing production lines. Its compact design and flexible configuration make it suitable for various manufacturing environments.
What are the key differences between the SGPGB1000 Series and manual deburring systems?
Unlike manual deburring, the SGPGB1000 Series provides consistent, high-quality results through automated processes. It eliminates variability caused by human error, enhances productivity, and significantly reduces labor costs.
How does the polishing barrel achieve a flawless finish?
The polishing barrel is designed to deliver a uniform, smooth surface finish through a controlled polishing process. By applying consistent pressure and speed, it ensures high-quality finishes that meet industry standards for aesthetics and functionality.
What industries can benefit most from using the SGPGB1000 Series?
The SGPGB1000 Series is ideal for industries that require precise deburring, edge rounding, and polishing, such as aerospace, automotive, electronics, sheet metal fabrication, and general manufacturing. Its versatility and efficiency make it a valuable addition to any production line.
The SGPGB1000 Series improves manufacturing efficiency by providing a complete processing solution in a single pass. Its integrated four-station line—consisting of deburring, edge rounding, secondary refinement, and polishing—reduces the need for multiple machines. Additionally, the automated process minimizes labor costs, improves throughput, and maintains consistent quality across various metal types, including stainless steel, carbon steel, and aluminum.
When selecting a metal deburring machine, manufacturers should consider factors such as processing speed, material compatibility, edge rounding capabilities, and integration into existing production lines. The SGPGB1000 Series excels in these aspects by offering a highly flexible, automated system with quick-change tooling and integrated dust extraction to ensure a clean, efficient process.
Achieving a consistent surface finish on laser-cut parts requires precise deburring, edge rounding, and polishing processes. The SGPGB1000 Series uses a combination of belt stations and a polishing barrel to deliver smooth, flawless surfaces. Its automatic adjustment features ensure optimal performance regardless of part size or material type.
Automatic deburring lines, such as the SGPGB1000 Series, offer several benefits over manual processes, including increased consistency, reduced labor costs, and enhanced safety. The system's one-pass processing eliminates the need for multiple handling stages, while its intelligent software ensures maximum productivity with minimal tool wear.
How does the SGPGB1000 Series enhance manufacturing efficiency for sheet metal processing?
What are the key considerations when choosing a metal deburring machine?
How to achieve a consistent surface finish on laser-cut parts?
What are the advantages of using an automatic deburring line over manual processes?
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Hangzhou, China
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17767176257@163.com
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+86 13968085257
Fax：0571-88524367
JONSEN SANDER is one of the leading Sheet Metal Deburring Machines, Grinding Machine, Wide Belt Grinding Machine, Edge Rounding Machines Manufacturers, Factory and Suppliers, Our product quality has passed international certification, and the price is affordable, welcome to call and order our products wholesale.
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