SGP1300 High efficiency deburring edge rounding and surface finishing machine
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There are specialties in the technical industry, we focus on the research and development of sanders to provide users with a large number of options.If you want choose for sheet metal deburring machines, wide belt grinding machines Manufacturer, please contact us.
Perfect processing technology
Suitable for all kinds of materials
High quality after sales service
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trustworthy
A wide range of applications
Electric power parts industry, automotive precision parts, non-metallic insulation board, friction materials, precision sheet metal manufacturing, rail transit equipment manufacturing, aerospace, nuclear power and other special materials processing, engineering, agricultural machinery, plate processing, medical equipment.
Equipment introduction
Our equipment is suitable for processin g workpieces of various materials, such as copper, aluminum, stainless steel and mild steel, etc.
SGP1300 Wide abrasive belt head for sanding out the burrs or surface finishing,Planetary type abrasive barrel station for further edge rounding, 8 abrasive barrels (4 in clockwise rotation, and 4 in counter-clockwise rotation), and planetary rotation.
SGP1300 High efficiency deburring edge rounding and surface finishing machine
SD-H is suitable for small batch parts deburring and edge rounding. It has much better working efficiency, and more consistent performance than traditional hand held angle grinder or orbital sander. It does a fantastic job on deburring and edge rounding of laser cutting, punching, stamping, and some flat machined parts.
JONSEN SMART DEBURRING AND FINISHING MACHINE SD-H
It is used for batch burr removal, blunting of sharp edges and corners, surface polishing, etc.
The core grinding station is ground with a powerful wide abrasive belt combined with a flexible grinding roller group to achieve a continuous and uniform grinding effect. The high-efficiency and clean processing characteristics are suitable for the workpiece to enter the next process such as hemming, surface spraying, welding, etc., eliminating the inefficiency, flying dust, and inconsistent workpiece grinding that exist in manual grinding. The conveying system adopts vacuum adsorption type, which can meet the batch processing of the same thickness and multiple specifications.
Efficient metal deburring edge rounding and finishing machine SGP1300
SGGB1000 quickly removes surface burrs, burrs and chamfers after laser cutting. This equipment can keep the original dimensional accuracy unaffected, and achieve high-quality and uniform micro-chamfering effect.
SGB1000 can retain the surface of the workpiece to the maximum extent, only for corners, and save consumables. It is a cost-effective deburring machine.
Laser cutting parts deburring and chamfering machine SGGB1000
Application solution
Cutting and punching flat workpieces with rounded corners
Plasma, flame, laser dross, slag removal
Surface rust removal, laser oxide removal
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Convenience brought by Metal Surface Finishing Machines
Surface finishing is more than just a cosmetic enhancement; it significantly contributes to the longevity and performance of metal parts. By removing imperfections and creating a uniform texture, the risk of corrosion is reduced, thereby extending the lifespan of the components.
Consistency and Precision
Surface finishing machines offer unparalleled consistency, ensuring that every component receives the same high-quality finish. The precision of these machines eliminates human error, resulting in uniform results.
Enhanced Efficiency
Traditional manual finishing is time-consuming and labor-intensive. Surface finishing machines automate the process, reducing the time required to achieve the desired finish and increasing overall production efficiency.
Reduction in Labor Costs
Automated surface finishing reduces the need for extensive manual labor, leading to significant cost savings for businesses. Skilled workers can focus on more complex tasks, while machines handle repetitive processes.
Automotive
In the automotive industry, metal surface finishing machines are used to create polished and corrosion-resistant components, contributing to both aesthetics and functionality.
Aerospace
Aerospace components require precision finishing for safety and performance. Surface finishing machines ensure the highest standards are met, enhancing the durability of parts subjected to extreme conditions.
Electronics
Metal parts used in electronics must meet strict conductivity and corrosion resistance standards. Surface finishing machines provide the required precision and consistency.
Medical Devices
Medical equipment demands exceptional surface quality to prevent contamination and ensure biocompatibility. Surface finishing machines play a vital role in achieving these standards.
Material Compatibility
Different metals require specific finishing techniques. Choosing a machine compatible with the materials you work with is essential to achieve the desired results.
Desired Finish
The type of finish you want to achieve, whether smooth, polished, or textured, influences the choice of finishing machine and process.
Throughput Requirements
Consider the volume of components you need to finish. High-throughput operations might require automated systems for optimal efficiency.
Automated Controls
Modern machines come with intuitive controls, allowing operators to set precise parameters for each finishing process.
Customization Options
Finishing requirements vary across industries. Advanced machines offer customization to meet specific needs and achieve desired outcomes.
Environmental Considerations
Many modern surface finishing machines are designed with eco-friendly features, such as reduced waste generation and energy consumption.
Integration of AI and Automation
Artificial intelligence is being integrated into surface finishing machines to optimize processes, predict maintenance needs, and improve overall efficiency.
Environmentally Friendly Processes
As environmental concerns grow, surface finishing technology is moving towards greener solutions, such as water-based finishes and energy-efficient machines.
Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. was founded in 1993, focusing on metal surface treatment technology for 26 years. It has 23 invention patents and more than 80 utility model patents. It is the first establishment unit of China's metal sanding machine industry standard. The industry has formulated 20 industry standards, which have rich experience and various solutions for thin plates, thick plates, grinding, deburring, slagging, trimming, rounding, and other different materials, different thicknesses, and different process requirements.
Application of dross removal machine
Enhanced Product Quality
By eliminating impurities and oxides, dross removal machines contribute to the production of higher quality metal products. This is especially crucial for industries that require precise metal properties, such as aerospace and automotive sectors.
Improved Efficiency and Productivity
Dross removal machines streamline the metal processing workflow by reducing the need for manual labor and improving overall efficiency. This leads to increased productivity and shorter processing times.
During various metal processing activities, such as melting or welding, high temperatures cause the metal's surface to react with oxygen and other elements in the environment. This results in the formation of dross, a layer of undesirable impurities and oxides that can negatively impact the metal's quality and properties.
Dross removal machines are designed to effectively eliminate the dross layer from the surface of molten metal. There are two primary methods employed by these machines:
Mechanical Scraping
Some dross removal machines use mechanical scraping mechanisms to physically remove the dross layer. This method is particularly useful for larger surfaces and can effectively enhance the quality of the metal by removing impurities.
Thermal Process
Thermal dross removal involves melting the dross layer at high temperatures to separate it from the molten metal. This process is especially effective for thin dross layers and ensures minimal metal loss.
Rotary Furnace Dross Removers
These machines are integrated into rotary furnaces used for melting processes. They ensure continuous dross removal during the melting operation, maintaining consistent metal quality.
Tilt Rotary Furnaces
Tilt rotary furnaces combine melting and dross removal functionalities. The tilting feature allows for efficient separation of molten metal and dross, enhancing the overall melting process.
Tilting Crucible Furnaces
Tilting crucible furnaces are commonly used in smaller-scale operations. The tilting mechanism assists in separating the dross from the metal, contributing to improved product quality.
Selecting the appropriate dross removal machine depends on various factors:
Industry-Specific Requirements
Different industries have unique metal processing needs. Consider the specific requirements of your industry to choose a machine that aligns with your production goals.
Size and Capacity
The size of your metal processing operation and the volume of molten metal you handle will determine the capacity and type of dross removal machine needed.
Regular Inspection and Cleaning
Maintaining dross removal machines through routine inspection and cleaning is essential for their effective performance and longevity.
Operator Training and Safety Measures
Operators should receive proper training to operate dross removal machines safely. Implementing safety protocols ensures a secure working environment.
Future Trends in Dross Removal Technology
As technology advances, dross removal machines are likely to become more sophisticated, incorporating automation and smart features to further enhance efficiency and precision.
Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. was founded in 1993, focusing on metal surface treatment technology for 26 years. It has 23 invention patents and more than 80 utility model patents. It is the first establishment unit of China's metal sanding machine industry standard. The industry has formulated 20 industry standards, which have rich experience and various solutions for thin plates, thick plates, grinding, deburring, slagging, trimming, rounding, and other different materials, different thicknesses, and different process requirements.
Revolutionizing Industrial Finishing of Laser Deburring Machine
Historically, manual deburring and abrasive methods were used to remove burrs. However, these traditional techniques have several limitations, including inconsistency, time consumption, labor intensiveness, and the risk of human error. As technology progressed, there was a demand for automated and precise deburring solutions.
Deburring is a crucial step in the manufacturing process that involves the removal of unwanted burrs and sharp edges from machined parts. These burrs, which are often tiny metal fragments, can cause serious damage to the final product's functionality, aesthetics, and safety. Proper deburring ensures smooth surfaces, improves part performance, and enhances overall product quality.
Laser deburring machines emerged as a cutting-edge solution to overcome the limitations of traditional deburring methods. These machines utilize a high-energy laser beam to selectively remove burrs with unparalleled accuracy and precision. The laser deburring process is non-contact, which eliminates the risk of damage to delicate parts and reduces the need for extensive fixturing.
Laser deburring machines work by focusing a powerful laser beam on the burrs and irregular edges of the workpiece. The energy from the laser heats the material, causing it to vaporize or melt away, leaving behind a smooth, burr-free surface. Advanced control systems ensure the laser targets only the specific areas requiring deburring, making the process highly efficient and reliable.
Laser deburring machines offer numerous advantages over traditional deburring methods:
Precision: The pinpoint accuracy of lasers ensures consistent and uniform deburring results.
Speed: Laser deburring is faster than manual methods, increasing overall productivity.
Automation: These machines can be integrated into automated production lines, reducing labor costs.
Versatility: Laser deburring works on a wide range of materials, including metals and plastics.
Clean and Eco-friendly: The process is environmentally friendly as it doesn't produce harmful waste.
Laser deburring machines find applications in various industries, including aerospace, automotive, medical, and electronics. They are particularly valuable in industries that demand intricate and complex components with high-quality finishes.
Several companies specialize in the manufacturing of laser deburring machines. Some of the prominent players include Company A, Company B, and Company C. It's essential to choose a reliable and reputable manufacturer to ensure the effectiveness and longevity of the equipment.
When selecting a laser deburring machine for your specific needs, consider factors such as budget, production volume, material compatibility, maintenance requirements, and available technical support.
As technology continues to evolve, we can expect further advancements in laser deburring. Future trends might include faster processing speeds, enhanced automation, and improved integration with other manufacturing processes.
Laser deburring's eco-friendliness comes from its reduced waste generation and lower energy consumption. By transitioning to laser deburring, manufacturers can contribute to a greener and more sustainable future.
While laser deburring is a safe process when conducted properly, it is essential to adhere to safety guidelines and regulations to avoid accidents or injuries in the workplace.
Let's compare laser deburring with traditional deburring, abrasive methods, and other modern finishing techniques to understand the advantages and limitations of each approach.
Explore real-world success stories where laser deburring machines played a significant role in enhancing product quality and efficiency for various companies.
Debunking myths and addressing misconceptions about laser deburring can help potential users make informed decisions.
Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. was founded in 1993, focusing on metal surface treatment technology for 26 years. It has 23 invention patents and more than 80 utility model patents. It is the first establishment unit of China's metal sanding machine industry standard. The industry has formulated 20 industry standards, which have rich experience and various solutions for thin plates, thick plates, grinding, deburring, slagging, trimming, rounding, and other different materials, different thicknesses, and different process requirements.
The usefulness of commercial polishing equipment
Commercial polishing equipment refers to a range of machines designed to improve the appearance and condition of different surfaces. These robust and powerful devices are equipped with various attachments and polishing pads to cater to diverse materials like wood, concrete, stone, and even automobiles.
Increased Efficiency and Productivity
Commercial polishing equipment significantly enhances efficiency and productivity compared to traditional manual methods. The machines can cover larger surface areas in less time, reducing labor costs and ensuring quicker project completion.
Enhanced Quality of Polished Surfaces
The precision and advanced technology of commercial polishers result in smooth and flawless surfaces. They can eliminate scratches, blemishes, and imperfections, creating a visually appealing finish.
Time and Cost Savings
Investing in commercial polishing equipment may seem like a substantial upfront cost, but it leads to long-term savings. Reduced labor requirements, fewer material wastages, and improved surface longevity contribute to cost-effectiveness.
Eco-Friendly Solutions
Many modern commercial polishing machines are designed to be eco-friendly, incorporating features that minimize dust and waste generation. This aligns with the growing demand for sustainable practices in various industries.
Floor Polishers
Floor polishers are large machines specifically designed for polishing extensive floor areas. They come in various sizes and power capacities to suit different commercial settings.
Handheld Polishers
Handheld polishers are more compact and portable, making them ideal for smaller surface areas and hard-to-reach spots. They provide greater maneuverability and control during polishing.
Rotary Buffers
Rotary buffers are versatile machines used for both polishing and buffing tasks. Their circular motion allows for efficient and uniform surface treatment.
Grinders and Sanders
Grinders and sanders are more abrasive polishing equipment suitable for concrete and stone surfaces. They are capable of removing tough coatings and preparing surfaces for further polishing.
Surface Type and Material
Consider the type of surface and the material you need to polish. Different surfaces may require specific polishing machines or attachments.
Size and Power Requirements
The size of the area to be polished and the power capacity of the equipment are crucial factors to ensure efficient and timely completion of projects.
Versatility and Attachments
Opt for machines with multiple attachments to handle various tasks and surfaces, providing versatility and flexibility in operations.
Durability and Warranty
Invest in reputable brands known for their durable and reliable equipment. Warranty coverage provides assurance and support in case of any unforeseen issues.
Proper Cleaning and Maintenance
Regularly clean and maintain your commercial polishers to ensure optimal performance and longevity. Follow the manufacturer's guidelines for maintenance.
Understanding Speed and Pressure
Adjust the speed and pressure settings based on the surface material to achieve the desired finish without causing damage.
Safety Precautions
Follow safety protocols while operating commercial polishing equipment to prevent accidents and injuries. Wear appropriate protective gear and keep the work area well-ventilated.
Polishing Hardwood Floors
Commercial polishers can restore the natural shine of hardwood floors, making them look brand new and inviting.
Restoring Concrete Surfaces
Concrete surfaces can become dull and damaged over time. Commercial polishing equipment can rejuvenate these surfaces, enhancing their appearance and durability.
Polishing Stone and Marble
Stone and marble surfaces often require specialized polishing to maintain their elegance. Commercial polishing machines can achieve stunning results on these materials.
Automotive Detailing
Commercial polishers are also used in automotive detailing to bring out the shine in vehicles' exteriors and interiors.
Does Polishing Equipment Require Special Training?
While some experience is beneficial, most commercial polishing equipment is designed to be user-friendly and requires minimal training.
Can Polishing Damage Surfaces?
When used correctly and with the appropriate attachments, commercial polishers do not damage surfaces but enhance their appearance.
Is Polishing Only for Aesthetics?
Apart from aesthetics, polishing also offers functional benefits like increased surface durability and resistance to wear.
Technology Advancements
Advancements in technology are leading to more efficient and precise commercial polishing equipment, improving overall performance.
Environmentally-Friendly Solutions
The industry is moving towards environmentally-conscious practices, with manufacturers focusing on reducing the environmental impact of polishing equipment.
Integration of IoT and Automation
The integration of IoT and automation in commercial polishing equipment allows for remote monitoring and control, enhancing user convenience and data collection.
The future of commercial polishing equipment looks promising, with continued advancements in technology, sustainability, and ease of use. As industries prioritize aesthetics and quality, the demand for innovative polishing solutions is set to rise.
Hangzhou Xiangsheng Abrasive Machine Manufacturing Co., Ltd. was founded in 1993, focusing on metal surface treatment technology for 26 years. It has 23 invention patents and more than 80 utility model patents. It is the first establishment unit of China's metal sanding machine industry standard. The industry has formulated 20 industry standards, which have rich experience and various solutions for thin plates, thick plates, grinding, deburring, slagging, trimming, rounding, and other different materials, different thicknesses, and different process requirements.
CONTACT US
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53 Peng'an Road, Pingyao Town,
Hangzhou, China
kenny.gong@vip.163.com
17767176257@163.com
Phone
Phone:+86 17767171031
+86 13968085257
Fax:0571-88524367
JONSEN SANDER is one of the leading Sheet Metal Deburring Machines, Grinding Machine, Wide Belt Grinding Machine, Edge Rounding Machines Manufacturers, Factory and Suppliers, Our product quality has passed international certification, and the price is affordable, welcome to call and order our products wholesale.
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