Configurable Deburring Systems – Build Edge Finishing Around Your Parts, Not the Other Way Around

“Precision is not achieved by doing more—it’s achieved by doing exactly what’s needed.”

In high-precision fabrication, no two parts are truly alike. Variations in geometry, material, coating, and even downstream process needs all affect how an edge should be prepared.

So why do so many manufacturers still rely on fixed deburring solutions?

Laser-cut sheet metal behaves differently from stamped flanges.
Thin aluminum panels with vinyl coating require an entirely different touch than thick steel chassis.

At JONSEN, we believe:

“If your edge finishing system isn’t designed for your part, it’s designed to fail.”

JONSEN’s SG Series – Engineered for Your Geometry, Not Ours

With our SG Series, we start with your part specs—then we build your deburring system.

Modular Configuration Options:

• Wide Abrasive Belt Heads
  Efficient flat burr removal on sheet metal, laser-cut or sheared

• Planetary Roller System
  360° edge rounding on all contours—holes, slots, inner cuts, external edges

• Polishing Barrels
  For stainless or cosmetic aluminum, smoothing grain and surface

• Crossbelt Head (Optional)
  Finishes complex geometries and edge transitions at multiple angles

• Vinyl Film-Safe Conveyor Systems
  Protects decorative or coated surfaces during processing

• Vacuum or Magnetic Feed Tables
  Securely hold parts as small as 60×60mm

Machine Specs Can Be Customized:

• Working width: 600mm–1650mm

• Working thickness: 1mm–70mm

• Conveyor type: Vacuum, magnetic, or hybrid

• Minimum part size: Adjustable

• Part material: Steel, aluminum, copper, galvanized, laminated

Reinventing Edge Finishing—Built for the Real World

Manufacturing Isn’t Uniform. So Why Should Your Finishing Be?

Whether you're a laser-cutting job shop or an OEM producing 1000+ parts per day, you’ve likely experienced:

• Inconsistent edge rounding across batches

• Burrs damaging vinyl or painted surfaces

• Rework due to improper preparation before coating or welding

Our configurable SG Series systems remove that risk by matching machine functions to real-world variables—not theoretical assumptions.

In my career working with stamping and enclosure clients, I’ve found that a universal machine rarely works universally. The right system is the one that adapts to the part—not the other way around.

The Real Impact – Better Prep, Less Rework, Higher Throughput

Value Delivered:

• Consistent edge rounding radius for paint/weld quality

• Improved coating adhesion and reduced chipping

• Fewer line stoppages and operator interventions

• Protective film integrity maintained during finishing

• Higher first-pass yield on decorative and functional parts

Let’s Talk Numbers – Case Example from a Tier-1 Automotive Supplier

A stamping plant in northern Italy producing 800 side brackets per shift faced:

• 12% rework due to missed burrs

• Frequent scratches on coated parts

• Inconsistent powder coating adhesion at corners

JONSEN Custom Solution:

• Wide belt + Planetary + Vacuum conveyor system

• Vinyl-safe rollers

• Integrated inspection light tunnel

Results:

• Rework dropped from 12% → 2.1%

• Adhesion pass rate hit 99.3%

• Labor time per part reduced by 30 seconds

• Payback achieved within 8 months

Summary – Edge Finishing Is Not Just an Operation, It's a Strategy

Let’s be clear: deburring is not just about “cleaning up edges.”
It’s about controlling risk.
It’s about protecting downstream operations.
It’s about delivering better surface quality with less waste.

“In manufacturing, the best systems don’t just follow your process—they strengthen it.”

The SG Series is your strategy for:

• Higher-quality powder/wet coatings

• Scratch-free delivery

• Process control that scales with part variety

Industry Debate – Standard Machine vs. Configurable System?

What’s your opinion?

• Do you believe a single, all-purpose machine can meet today’s multi-material, multi-geometry part specs?

• Or is configurability now a must-have in high-mix metal fabrication?

• Can standard machines really support ISO compliance in coating prep or part assembly?

• Are manual deburring stations still relevant in smart factories?

Drop your thoughts. Share your shop’s experience. Let’s compare notes.

Join the Conversation – Your Turn:

What's the most challenging part geometry you've had to deburr?
How much has rework cost your finishing department this quarter?
What’s one change that improved your coating or weld quality instantly?

Tell us below—or better yet, send us your part, and we’ll show you what a configurable system can really do.