For automotive suppliers, clutch plates are critical components that must meet tight tolerances, perfect edge rounding, and consistent surface finishes. Burrs and rough edges not only reduce part quality but can compromise friction performance and downstream assembly. That’s where the JONSEN SGP1000 Deburring Machine comes in – designed for precision deburring, edge rounding, and surface finishing of laser-cut clutch plates and similar automotive parts.
The SGP1000 is engineered to handle everything from passenger car clutch plates to heavy machinery components. Its key features include:
Wide abrasive belt for removing vertical burrs and rough edges from flat surfaces – ensuring the right micro-finish for consistent performance.
4 flexible planetary barrel brushes that achieve 360° edge rounding – essential for eliminating stress concentrators and ensuring safe handling and assembly.
Vacuum suction platform to hold small-diameter and lightweight plates in place – avoiding vibration or movement during finishing.
These features allow the SGP1000 to deliver high-volume automotive parts finishing with minimal labor and maximum consistency.
Manual grinding or hand deburring not only slows production but introduces inconsistencies. The SGP1000 solves this by offering:
✅ Simultaneous deburring and edge rounding – no need for separate finishing stations.
✅ Uniform radius finishing – ideal for powder-coat adhesion and friction layer bonding.
✅ Reduced tool wear in downstream CNC or stamping processes – better part quality means less corrective work later.
For automotive parts manufacturers, this translates directly to improved first-pass yield and a faster path to assembly-ready components.
Feature | Specification |
---|---|
Model | SGP1000 |
Abrasive Belt Width | Standard for laser-cut clutch plates and blanks |
Planetary Barrel Brushes | 4 flexible heads for edge rounding & fine finishing |
Vacuum Suction Platform | Secure holding of light and thin clutch plate parts |
Typical Materials | Mild steel, stainless steel, aluminum, copper alloys |
Max Part Diameter | Ideal for standard and custom clutch plate sizes |
According to Wikipedia on Deburring, smooth and uniform edges reduce stress risers, improving part longevity and safety. In clutch plate production, precise edge rounding:
Enhances friction layer bonding – critical for torque transfer and lifespan
Minimizes micro-cracks and deformation in repeated cycles
Improves handling safety for operators and assembly lines
The SGP1000’s controlled edge rounding (R0.2–0.5 mm standard) ensures these benefits across high-volume runs.
If you’re producing clutch plates for passenger cars, heavy-duty vehicles, or specialty sports models, the SGP1000 Deburring Machine delivers the precision and efficiency your production line needs.
Request a demo or send sample clutch plates for a free trial run – see how the SGP1000 can elevate your finishing quality and ROI.
Can the SGP1000 handle multiple clutch plate diameters?
Yes, its vacuum suction platform securely holds various plate sizes, even in mixed-batch production.
What edge radius can it achieve?
Standard finishing creates a radius between R0.2–0.5mm, with options for larger radii depending on brush media.
Is this system suitable for aluminum clutch plates?
Yes! With the vacuum suction platform, aluminum and other non-magnetic materials process just as efficiently.
Does it support fine-tuning for different edge rounding needs?
Absolutely. The planetary brush heads have programmable pressure for consistent edge radii.
What’s the advantage of simultaneous deburring and edge rounding?
It cuts cycle time and eliminates rework by handling both tasks in one pass.
Is the SGP1000 safe for thin clutch plate blanks?
Yes. The vacuum platform ensures stability, avoiding distortion or part slip.
Does it require frequent maintenance?
No. Coolant-based finishing minimizes abrasive wear, extending tool life and reducing maintenance.
What industries benefit most from this machine?
Automotive OEM suppliers, aftermarket parts producers, and performance clutch plate shops.
Can abrasive belts and planetary brushes be changed quickly?
Yes. Tool-free mechanisms make changeovers fast and easy.
Do you provide demo or sample processing?
Yes! We offer live demos and can process your sample parts for real-world proof of performance.
By combining two finishing processes in one pass, it cuts cycle time, reduces labor costs, and ensures uniformity in safety-critical components.
It holds lightweight plates firmly during finishing, preventing vibration and misalignment that cause inconsistent edges.
Smooth, rounded edges improve friction layer bonding and reduce stress points—critical for automotive torque transfer and lifespan.
The flexible planetary barrel brushes adapt to complex geometries, ensuring complete edge rounding on cutouts and holes.
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