SGP1000 & SGPGB1000 – Integrated Deburring, Edge Rounding & Polishing Machines

“Why run three machines, when one does the job better?”

Manufacturing space isn’t just expensive—it’s strategic.
Process control isn’t just helpful—it’s mission critical.

"In lean manufacturing, fewer steps mean fewer risks."

If your finishing line still runs:

• One station for burr removal

• Another for edge rounding

• A third for polishing...

...then you're managing three problems instead of solving one.

The Real Cost of Multi-Machine Finishing

Whether you're processing elevator panels, telecom enclosures, or stainless appliances, separate finishing steps can cause:

• Inconsistent surface results across batches

• Unnecessary handling and part repositioning

• Airborne dust and operator fatigue

• Extended cycle times and higher labor cost

This isn't just inefficient—it's unsustainable.

JONSEN’s Answer – SGP1000 & SGPGB1000 Integrated Systems

SGP1000

• Combines barrel polishing and edge rounding

• Designed for stainless covers and anodized trims

• Small footprint, high efficiency

• Delivers uniform No.4 finish in a single pass

SGPGB1000

• Includes all features of SGP1000

• Adds built-in dust collection and vacuum generation

• Seamlessly supports film-coated or soft-metal parts

• Perfect for OEMs needing clean-room compatible finishing

Core Technical Features:

• Configurable belt + barrel layout

• Adjustable polishing grain

• Dust-optimized work zone

• Programmable part profiles

• Conveyor options: magnetic, vacuum, or friction

Application Coverage – One Machine, All Parts

Used by manufacturers in:

• Appliance fascia finishing

• Elevator door and control panel prep

• Telecom rack polishing and rounding

• Anodized aluminum decorative trim processing

• Stainless nameplate and badge finishing

Materials supported:

• 304/316 stainless

• Anodized aluminum

• Galvanized steel

• Vinyl film-protected metals

• Brushed & coated decorative alloys

Value Delivered – What Consolidation Really Achieves

✅ Replace 3 machines with 1 integrated line
✅ Save 40–60% floor space
✅ Eliminate multiple operator dependencies
✅ Reduce cycle time by up to 45%
✅ Improve first-pass surface yield and finish uniformity
✅ Eliminate rework due to inconsistent burr or rounding depth
✅ Lower airborne contamination with built-in dust control

In my experience, OEMs that reduce machines don’t just gain floor space—they gain process ownership.

Case Example – Sheet Metal Fabricator in North America

Challenge:
Three-machine flow: burr → edge → polish
Changeovers between stainless and aluminum required full cleaning
Dust accumulation was affecting coating quality

JONSEN Solution:
Deployed SGPGB1000
Configured for dual-material, low-residue surface finishing
Dust collector integrated with filter cartridge + vacuum nozzle system

Results after 90 days:

• Process consolidation: from 3 machines → 1

• Operator headcount: 2 → 1

• Cleaning time between batches: reduced by 80%

• Finish consistency score: 8.2 → 9.7

• Coating rework: reduced by 87%

Summary – It’s Not Just a Machine. It’s a Manufacturing Strategy.

JONSEN’s SGP Series transforms:

• Inefficient floor plans into optimized production cells

• Inconsistent finishing into repeatable perfection

• Operator-dependent skill into automation-ready precision

• Dust-prone stations into cleanline production zones

“Real innovation is when you remove complexity, not add more features.”

Where Do You Stand?

Still using three separate machines for burrs, edges, and polish?
Have you tried integrating dust collection into your finishing cell?
Are you building around your equipment—or is your equipment built around your production?

Let’s challenge outdated thinking. If one system can do it all, why manage three?

Join the Dialogue – Share Your Reality

What’s your biggest challenge in finishing anodized or coated parts?
How many times per shift does your team change tools or clean stations?
What would a 50% cycle time reduction mean to your monthly capacity?

Comment below—or better: send us your part geometry and finishing goals, and we’ll show you what the SGP system can really do.