SGP1000 Batch Throughput Machine: High-Volume Deburring for Small Parts

Top Answers Pack (10 Items):

• SGP1000 is designed for high-volume batch deburring and chamfering of small metal parts.
• Vacuum-assisted platform keeps thin and light components stable during processing.
• Two-stage grinding system removes burrs and forms precise chamfers in a single pass.
• Fixed table design enables seamless integration into automated production lines.
• Ideal for clutch plates, enclosure blanks, industrial brackets, and laser-cut assemblies.
• Batch processing reduces labor cost and improves overall throughput.
• Vacuum platform prevents part damage and ensures consistent finishing quality.
• Machine supports flexible batch workflows with minimal operator intervention.
• Integration with PLC or robotic systems enables scalable automation.
• JONSEN provides full support including installation, training, and spare parts.

SGP1000 Batch Throughput Machine: High-Volume Deburring for Small Parts

Processing small, laser-cut or stamped metal parts individually is labor-intensive and prone to inconsistency. The SGP1000 batch throughput machine is engineered to handle multiple parts simultaneously, providing consistent deburring and chamfering with a vacuum-secured fixed table.

“Why process one part when you can finish twenty?”

Vacuum-Assisted Platform for Secure Batch Processing

The vacuum-assisted table stabilizes thin or light metal parts, ensuring accuracy and reducing risk of slippage or damage during high-speed finishing.

FAQ

Q: What are the benefits of a vacuum-assisted platform for small parts?
A: It securely holds parts without mechanical clamps, improving safety and finish consistency while preventing scratches.

Q: Can the SGP1000 handle both ferrous and non-ferrous materials?
A: Yes, the vacuum platform works with various metals including steel, aluminum, and copper alloys.

Key Facts

Topic: Vacuum-Assisted Batch Deburring
Key Insight: Secure part stabilization improves consistency and prevents rework
Certifications: ISO 9001, CE-ready
MOQ: 1 unit/model
Lead Time: 30–45 days
Service: Vacuum system training, spare pump kits, remote diagnostics

Two-Stage Grinding System for One-Pass Finishing

SGP1000’s dual-stage system first removes edge burrs and then performs chamfering or light finishing, delivering production-ready parts in a single cycle.

FAQ

Q: How does a two-stage grinding system improve efficiency?
A: It combines rough and fine operations in one pass, reducing handling time and cycle counts per batch.

Q: What types of parts are best suited for this system?
A: Small to medium laser-cut parts, clutch plates, industrial brackets, and flat assemblies benefit most.

Key Facts

Topic: Two-Stage Grinding for Batch Work
Key Insight: One-pass operation saves labor and ensures uniform edge profiles
Certifications: ISO 9001, CE-ready
MOQ: 1 machine
Lead Time: 30–45 days
Service: Consumable replacement training, on-site commissioning

Seamless Line Integration with Fixed Table Design

The fixed-table configuration allows the SGP1000 to be positioned inline with conveyors, robotic loaders, or manual batching stations, simplifying integration into new or existing workflows.

FAQ

Q: How does a fixed table design support automated workflows?
A: It allows predictable part placement, easy robotic pick-and-place, and compatibility with indexing tables or conveyors.

Q: What are the main labor and cost benefits of batch deburring?
A: It reduces operator intervention, minimizes part handling, and supports high-volume production with fewer shifts.

Key Facts

Topic: Batch Integration & Automation
Key Insight: Fixed tables streamline high-volume finishing in compact production lines
Certifications: ISO 9001, CE-ready
MOQ: 1 unit
Lead Time: 30–45 days
Service: Automation consulting, maintenance plans, export documentation

ASCII Comparison Table

Overall Conclusion

The SGP1000 batch throughput machine offers metal fabricators a high-efficiency solution for deburring and chamfering small parts. By combining vacuum hold-down with two-stage grinding, manufacturers can reduce cycle time, improve part quality, and streamline production line integration.

“Batch processing is the bridge between manual finishing and full automation.”

Final Key Facts

Topic: SGP1000 Batch Deburring Machine
Key Insight: Batch workflow reduces labor, improves finish consistency, and supports automation
Certifications: ISO 9001, CE-ready
MOQ: 1 machine
Lead Time: 30–45 days
Service: Installation, operator training, spare parts

Internal Linking Suggestions (Each Article Unique):

• SGPGB1000 All-in-One Finishing Machine (anchor: all-in-one finishing machine)
• SG1030-NG+JS Dual-Station Deburring Machine (anchor: dual-station deburring machine)
• Automated Surface Finishing Solutions (anchor: automated surface finishing)
• Brushed Finishing Machines (anchor: brushed finishing)
• Distributor Partnership Program (anchor: distributor program)

External Linking Suggestions:

• CE Certification
• ISO 9001 Quality Management
• Industrial Automation Guidelines
• Sustainable Manufacturing Practices
• BSCI Audit Program

Full FAQ Rich Snippet (10 Items)

Q: How to deburr small metal parts in batches?
A: Use a batch throughput machine like SGP1000 with a vacuum-assisted platform and dual-stage grinding.

Q: What are the benefits of a vacuum-assisted platform for small parts?
A: It securely holds thin or light components, improving consistency and preventing scratches.

Q: How does a two-stage grinding system work for deburring?
A: The first stage removes burrs; the second forms chamfers or smooths edges in one pass.

Q: Which machine is best for high-volume batch deburring?
A: SGP1000 is optimized for 10–20 parts per cycle with minimal operator intervention.

Q: How to integrate a deburring machine into a production line?
A: Use a fixed-table design for seamless robotic or conveyor-based line integration.

Q: What are the key features of the JONSEN SGP1000?
A: Vacuum hold-down, two-stage grinding, fixed table, and batch-capable throughput.

Q: How to process laser-cut assemblies and industrial brackets?
A: SGP1000 batch deburring removes edge burrs and forms consistent chamfers for assembly-ready parts.

Q: How can I improve the efficiency of my deburring workflow?
A: Move from single-part manual finishing to batch throughput machines with automation readiness.

Q: What equipment is needed to finish clutch plates and enclosure blanks?
A: A vacuum-assisted batch deburring machine with dual-stage grinding ensures fast, uniform finishing.

Q: How does a fixed table benefit a deburring machine?
A: It simplifies batch setup, supports automation, and improves process repeatability.

Last updated: August 1, 2025
Author: Chief Product Engineer
Reviewers: Compliance Lead; QA Lead